A new prediction method for dust explosion venting at high static activation pressures

Venting is an effective way to prevent harmful dust explosions, but the existing prediction methods are imprecise and are suitable only for applications with low activation pressures. A new method is proposed for predicting pressures based on an analysis of energy losses at high activation pressures and verified by aluminum dust explosion experiments. Compared with the experimental results, the results of the new model are relatively stable under working conditions with different activation pressures and venting areas. Based on the analysis of energy losses, the changes in the energy loss rate, temperature, and venting velocity during venting are found to be asynchronous. The thermal energy loss, which accounts for over 80 percent of the total, is expected to be larger than the kinetic energy loss. The thermal energy loss rate changes rapidly during venting, while the kinetic energy loss rate remains relatively stable. The new model is more accurate than the NFPA68 standard, which fails to consider the thermal energy loss. Neglecting the thermal energy loss may result in an underestimation of the pressure reduction; this error increases with decreasing activation pressure.     

Theoretical evaluation of lower explosion limit of hybrid mixtures

Lower explosion limits of hybrid fuel mixtures are usually determined through time consuming and expensive experiments. Although, mathematical expressions like Le-Chatelier's Law and Bartknecht curve have been used by many researchers to predict the LEL of hybrid mixtures, significant deviations remain unexplained. This research work, presents a more sophisticated and general approach for the determination of LEL of hybrid mixtures.Assuming that the combustion kinetics of pure species are independent and unchanged by the presence of other combustible species, complete conversion of the reactants and no heat losses, a simple mathematical model has been derived from the enthalpy balance of the whole system. For the experimental validation of the modelled values, modified version of 20L sphere has been employed, following the European standard (EN 14034-3: 2011) as experimental protocol. Hybrid mixtures of three dusts with two gases were selected for the scope of this publication. By analyzing the modelled as well as the experimental values, it can be concluded that the LEL values of the individual components in the hybrid mixture set the upper and lower limit for the LEL of the hybrid mixture provided the total amount of fuel in the system is considered as the concentration of the hybrid mixture. Moreover, the amount of dust or gas required to render the hybrid mixture flammable mainly depends on the energy contribution upon combustion of the individual species to raise the temperature of the whole system from ambient to the flame temperature.Le-Chatelier's Law and Bartknecht curve are empirical relations, which might hold true for a first-order approximation of LEL of hybrid mixtures, but do not represent the most conservative values of LEL reported in literature. This implies that there is a non-zero probability of occurrence of an explosible mixture in the non-explosible concentrations ranges defined by these relations. Considering these arguments, the authors suggest to employ the model presented in this paper – which presents reasonably conservative values of LEL of hybrid mixtures – for theoretical calculation of LEL of hybrid mixtures, when no precise experimental data is available.     

Enrichment and transfer of polycyclic aromatic hydrocarbons (PAHs) through dust aerosol generation from soil to the air

● Compositional patterns of PAHs in dust aerosol vary from soil during dust generation. ● The EF of PAH in dust aerosol is affected by soil texture and soil PAH concentration. ● The sizes of dust aerosol play an important role in the enrichment of HMW-PAHs. Polycyclic aromatic hydrocarbons (PAHs) are major organic pollutants in soil. It is known that they are released to the atmosphere by wind via dust aerosol generation. However, it remains unclear how these pollutants are transferred through the air/soil interface. In this study, dust aerosols were generated in the laboratory using soils (sandy loam and loam) with various physicochemical properties. The PAH concentrations of these soils and their generated dust aerosol were measured, showing that the enrichment factors (EFs) of PAHs were affected by soil texture, PAH contamination level, molecular weight of PAH species and aerosol sizes. The PAHs with higher EFs (6.24–123.35 in dust PM_2.5; 7.02–47.65 in dust PM₁₀) usually had high molecular weights with more than four aromatic rings. In addition, the positive correlation between EFs of PAHs and the total OC_aerosol content of dust aerosol in different particle sizes was also statistically significant (r = 0.440, P < 0.05). This work provides insights into the relationship between atmospheric PAHs and the contaminated soils and the transfer process of PAHs through the soil-air interface.     

Numerical study of dust lifting using the Eulerian–Eulerian approach

The present paper shows a numerical investigation of dust lifting behind a moving pressure wave. The dispersion of combustible dust has previously been discovered to be a precursor to a potential dust explosion. Consequently, a growing interest on the subject has been observed in recent years. Numerous studies have been performed on dust lifting, however, very few investigations have focused on dust layers with high volume fractions. Therefore, the aim of this investigation was to provide additional data. The simulations were carried out in a three-dimensional duct with a dust layer dispersed along the lower wall. The Eulerian–Eulerian approach was selected as the modelling technique. At first, four simulations varying the initial pressure and volume fraction of the dust were performed. The former parameter was varied between 4 and 8 bar, while the latter varied between 0.4 and 0.6. The combination of high initial pressure and high volume fraction resulted in the greatest dispersion of dust. Subsequently, two different drag force models were compared: the Schiller–Naumann, and the Gidaspow. It was discovered through this research that the choice of model caused significantly different results. The former model was found to underestimate the drag in the diluted parts of the layer. Consequently, this led to a distinctly lower lifting of the dust than in the latter model. Finally, a validation of a particle–particle interaction model was performed. It was observed that in the case where the model was disabled, an unrealistically high maximum volume fraction of the dust layer occurred. Nevertheless, the model did not seem to improve the dispersion results, which indicates that the dust lifting in this research was solely due to fluid–particle interactions.     

Combining product engineering and inherent safety to improve the powder impregnation process

The functionalization of nonwoven textiles can be realized by dry powder impregnation. In order to develop and improve this process, two complementary approaches have been combined: product engineering and inherent safety. It consists in integrating ab-initio consumers' requirements, production constraints as well as safety and environmental considerations. This case study is focused on the proposal, the characterization and the selection of powders mixtures of flame retardants and copolyesters, which will be used to create fire-proofed textiles. The influences of the chemical natures of the flame retardant (e.g. calcium carbonate, aluminium trihydroxide, ammonium polyphosphates), their respective concentrations, particle diameters and the addition of silica to flame retardant/polymer mixtures on their minimum ignition energy has been investigated. It has been determined that ammonium polyphosphates are far more efficient than other flame-retardants and that a minimum of 20%wt. concentration is needed to generate a powder mixture that will be almost insensitive to ignition by an electrostatic source. Modifying the particle size distribution and introducing glidants play also a significant role on flame retardant/polymer interactions, on powder dispersibility and has a strong impact on the minimum ignition energy. Finally, the formulations which have been selected fulfill the requirements for fire resistance, flowability, prevention of dust explosion; they are non-toxic, environmentally friendly and their cost is reduced.     

Effect of ignition delay on explosion parameters of corn dust/air in confined chamber

This paper presents the explosion parameters of corn dust/air mixtures in confined chamber. The measurements were conducted in a setup which comprises a 5 L explosion chamber, a dust dispersion sub-system, and a transient pressure measurement sub-system. The influences of the ignition delay on the pressure and the rate of pressure rise for the dust/air explosion have been discussed based on the experimental data. It is found that at the lower concentrations, the explosion pressure and the rate of pressure rise of corn dust/air mixtures decrease as the ignition delay increases from 60 ms; But at the higher concentrations, the explosion pressure and the rate of pressure rise increase slightly as the ignition delay increases from 60 ms to 80 ms, and decrease beyond 80 ms. The maximum explosion pressure of corn dust/air mixtures reaches its highest value equal to 0.79 MPa at the concentration of 1000 gm⁻³.     

Research and practice on fluctuation water injection technology at low permeability coal seam

In order to solve the problem of poor affusion effect on low permeability coal seam, the paper analyzes the micro process of the coal seam water infusion in wetting coal and determines the main factors affecting coal seam water infusion. The permeability of the NO.3 coal seam in east working face of Xingcun coal mine by MTS815.03 servo-controlled rock mechanical test system has been tested. Results show that when the peak stress in coal sample specimens reaches 48.53 MPa, permeability ranges from 0.5158 to 2.9576 × 10⁻⁸ Darcy, and it means that the coal seam is low in permeability and difficult in water injection. Based on the characteristics of low permeability and geostress situation, efficient fluctuation water injection technology with permeable agent and relevant process parameters have been designed. The surface tension of the permeable agent developed here is 31.18 m N/m when mass concentration reaches 0.05%. The permeable agent can permeate into 2 cm thick coal layer completely in 10 s, thus improving the wettability of water effectively and the water injection pressure fluctuates between 7 MPa and 25 MPa. The application of the technique in the 3rd coal seam in east working face of Xingcun coal mine shows not only single-arch injection experienced a significant increase on average, from no more than 10 m³ to 63.3886 m³, but also the effect of dust fall, cooling and rock burst prevention is remarkable.     

Development of an organizational framework for studying dust explosion phenomena

To develop a predictive dust explosion model or theory many considerations of the interaction between several complex multiscale processes are required. Due to practical considerations only some of the processes may be fully resolved, while the rest must be approximated or neglected. The current study focuses on constructing an organizational framework for dust explosion model development. The framework is organized based on progression of the explosion in time and geometric scale of the important features. Suggested methodologies are given to investigate the small-scale features and develop feed-forward approximations for predictive models at the larger system-scale. The concepts developed through constructing the organizational framework are applied to closed volume dust explosion testing and classification of several sources of experimental variance for this system is given.     

Experimental study on advantages of foam–sol in coal dust control

In China, more than 2.65 million coal mine workers are exposed to coal dust. Every year, new pneumoconiosis cases amount to 25,000, among which 6000 cases die of this disease. The figure is twice the death toll in production safety accidents. Occupational diseases seriously endanger life and health of coal mine workers, and restrict the healthy growth of the coal industry.The paper presented a study of foam–sol-based coal dust control. This was an experimental study of characteristics of foam–sol-based coal dust control, which features dust capture, suppression, and isolation. Comparative wettability experiments were carried out to determine contact angles of water, aqueous foam, and foam–sol solution. A new foam–sol generating system with a conical diffuser outlet was proposed.The experiment results clearly showed that the foam–sol features dust capture, suppression, and isolation. The wettability of the aqueous foam solution was better than the foam–sol solution, but the foam–sol technology had the better ability to capture the airborne dust, suppress the static dust and enclose the dust source, due to the excellent surface viscosity, strong cohesiveness and less volatile property. The paper concluded that the foam–sol could greatly improve the dust control efficiency and did not have main deficiencies that the aqueous foam technology had.     

Experimental investigation of the influence of inert solids on ignition sensitivity of organic powders

This work presents the results of the experimental characterization of the ignition sensitivity of solid inertant/combustible powders mixtures. Three inert solids (alumina, Kieselguhr, aerosil) and eleven organic powders have been considered and the following parameters have been determined: (1) the minimum ignition energy, (2) the minimum ignition temperature in cloud and (3) the minimum ignition temperature in 5 mm layer. The effects of the addition of inert solids are described and a simple model is proposed to represent the experimental results.Generally, increasing inert solid content in a powder leads to a higher minimum ignition energy as well as a higher minimum ignition temperatures in cloud and in layer. In some cases, the flammability is influenced above a threshold concentration value, which can be quite high (up to 85 wt.%). Indeed, the proposed model shows a zone below the minimum ignition concentration (MIC), which does not enable an efficient or safe inerting: either the admixed inert solid does not provide a sufficient effect, or it can even facilitate the ignition of the dust by notably improving its dispersability.The influence of key parameters such as the thermal conductivity or optical properties on the efficiency of the inerting by admixed solid need to be further assessed in a future work in view to better understand the mechanisms involved and to extend the scope to other types of oxidizable materials.