Risk assessment method of polyethylene dust explosion based on explosion parameters

The explosion characteristic parameters of polyethylene dust were systematically investigated. The variations in the maximum explosion pressure (P_max), explosion index (K_st), minimum ignition energy (MIE), minimum ignition temperature (MIT), and minimum explosion concentration (MEC) of dust samples with different particle sizes were obtained. Using experimental data, a two-dimensional matrix analysis method was applied to classify the dust explosion severity based on P_max and K_st. Then, a three-dimensional matrix was used to categorize the dust explosion sensitivity based on three factors: MIE, MIT, and MEC. Finally, a two-dimensional matrix model of dust explosion risk assessment was established considering the severity and sensitivity. The model was used to evaluate the explosion risk of polyethylene dust samples with different particle sizes. It was found that the risk level of dust explosion increased with decreasing particle size, which was consistent with the actual results. The risk assessment method can provide a scientific basis for dust explosion prevention in the production of polyethylene.     

Experimental study on explosion inhibition by heptafluoropropane and its synergy with inert gas

The inhibition effect of heptafluoropropane (CF₃CHFCF₃) on methane explosions under different inhibitor concentrations in a closed vessel was studied. A high-speed camera and a pressure sensor were adopted respectively to record flame propagation characteristics and pressure data. Results indicate that the relationship between flame propagation and pressure rising was correlated. As the equivalent ratio (ϕ)≤1, the pressure presented a trend of rising firstly and then decreasing with increasing CF₃CHFCF₃ concentration, and it was found that there existed a critical concentration for pressure decrease. As ϕ > 1, the pressure exhibited a decreasing trend. Although the pressure appeared to seemingly increase, the moment that the pressure began to rise (t_rise) and the moment that the maximum explosion overpressure appeared (t_Pmax) were obviously delayed. The average rate of pressure rise ((dP/dt)_ave) was decreased as the concentration of CF3CHFCF3 increased. It indicates that CF₃CHFCF₃ can effectively reduce the explosion reaction rate. The critical concentration of CF₃CHFCF₃ for complete inhibition was determined. Meanwhile, the synergy of CF₃CHFCF₃-inert gas can improve the inhibition effect. Compared with CF₃CHFCF₃–N₂, the synergy of CF₃CHFCF₃–CO₂ presented a better inhibition effect, and the inhibition effect was increased with increasing inert gas concentration. And the mechanisms of physical and chemical effects on explosion inhibition were analyzed.     

Evaluation of thermal reaction for two azo compounds by using 20-L apparatus and calorimetry

Azo compounds are widely involved in the industrial processes of dyes, pigments, initiators, and blowing agents. Unfortunately, these compounds have a bivalent unstable –NN– composition, which can be readily broken when the ambient temperature is elevated. Self-accelerating decomposition might cause a runaway reaction and lead to a fire, explosion, or leakage when the cooling system fails or other events occur. This study investigated the explosion properties, thermal stability parameters, and thermal hazard and mechanism of 2,2′–azobisisobutyronitrile (AIBN) and 2,2′–azobis–2–methylbutyronitrile (AMBN). We used a 20-L apparatus, vent sizing package 2, synchronous thermal analysis, and differential scanning calorimetry under explosive, adiabatic, and dynamic conditions to acquire the explosive curves, thermal curves, and thermodynamic parameters of the substances. Moreover, the differential isoconversional method (Friedman method) and ASTM E698 equation were employed to obtain the apparent activation energy E_a. All the experimental results revealed that AIBN is more dangerous than AMBN. The E_a of AIBN was lower than that of AMBN. The results can be used to construct an azo compound thermal hazard database for use for searches and reference examples by industry and related research areas.     

PAN dust explosion inhibition mechanisms of NaHCO3 and Al(OH)3

We investigate the PAN dust explosion inhibition behaviors of NaHCO₃ and Al(OH)₃ in a 20 L spherical explosion system and a transparent pipe explosion propagation test system. The results show that, in the standard 20 L spherical explosion system, the highest PAN dust explosion concentration is 500 g/m³, the maximum explosion pressure is 0.661 MPa, and the maximum explosion pressure increase rate is 31.64 MPa/s; adding 50% NaHCO₃ and 60% Al(OH)₃ can totally inhibit PAN dust explosion. In the DN0.15 m transparent pipe explosion propagation test system, for 500 g/m³ PAN dust, the initial explosion flame velocity is 102 m/s, the initial pressure is 0.46 MPa, and the initial temperature is 967 °C; adding 60% NaHCO₃ and 70% Al(OH)₃ can totally inhibit PAN dust explosion flames. Through FTIR and TG analyses, we obtain the explosion products and pyrolysis patterns of the explosion products of PAN dust, NaHCO₃, and Al(OH)₃. On this basis, we also summarize the PAN dust explosion inhibition mechanisms of NaHCO₃ and Al(OH)₃.     

落石冲击作用下架设油气管道响应分析

针对影响油气管道安全运营的落石冲击问题,基于弹塑性力学、Cowper-Symonds本构模型和有限元方法,建立了球形落石冲击油气管道的计算模型,对管道动态响应过程进行了数值模拟。对冲击速度、落石半径、管道内压力和落石冲击位置进行了参数敏感性分析,研究了各参数对管道冲击变形的影响规律。结果表明:落石的冲击能量主要用于管道塑性变形;冲击过程中,落石与管道的接触区域由初始的椭圆斑逐渐变成了椭圆环;管道塑性变形随着冲击速度和落石半径的增大而增大,随内压和落石偏移度的增大而减小。该研究工作为油气管道的安全评价及防护工程的设计提供了参考依据,对保障油气安全运输具有重要的工程意义。     

爆破毒气及其控制

爆破毒气是爆破五大公害之一,本文通过理论分析对其产生、传播机理进行了探讨,并提出了相关的控制技术。     

一起立式锅炉爆炸事故原因分析及隐患排查

采用现场勘察、光谱分析和金相检验等方法对一起立式锅炉爆炸事故进行原因分析,发现该锅炉制造时存在严重未焊透的设备缺陷和其他使用管理方面的问题。为此制定了超声波检测工艺,对本地区同一制造厂生产的在用锅炉进行隐患排查。对排查发现存在严重制造缺陷的锅炉进行现场维修或召回,对排查发现的使用管理方面的问题也一并跟踪整改。     

冲击载荷下各向异性煤体渗透-应力敏感性试验研究*

为揭示冲击煤样渗透率的变化规律,通过立式分离式霍普金森（SHPB）冲击装置对不同层理方向煤样进行动态冲击,进而采用渗透仪对冲击后的煤样进行渗透率测试,分析不同冲击荷载下煤岩的渗透率及应力敏感性。结果表明:冲击煤样的渗透率远大于原煤样品,冲击载荷越大,渗透率越大;在相同的冲击载荷和气体压力下,平行于层理方向的煤样渗透率最大,其次是斜交45°层理方向的煤样渗透率,垂直于层理方向的煤样渗透率最小;渗透率受有效应力影响显著;在冲击荷载的作用下,垂直于层理方向煤样渗透率的变化率对孔隙压力更为敏感。     

Characterization of Ti powders mixed with TiO2 powders: Thermal and kinetic studies

The fire and explosion risks of metal powders admixed with solid inertants have been extensively investigated for many years. However, it remains unclear why such solid mixtures have high potential fire and explosion risk even when mixed with high percentages of non-combustible solids. This paper investigates how to interpret these risks, from a microscopic perspective, with thermal and kinetic parameters including initial ignition temperature, mass unit exothermic energy, activation energy and risk index of spontaneous combustion. The results show that the initial ignition temperature based on TG (Thermogravimetry) analysis is related to ignition sensitivity, and increased with percentage of admixed solid inertant. The unit mass exothermic energy based on DSC (Differential scanning calorimetry) analysis is related to flame spread velocity. Activation energy and the risk index of spontaneous combustion can be used to explain the reactivity and spontaneous combustion hazard, respectively, of metal powders. We conclude that thermal and kinetic parameters may provide another way to describe the fire and explosion risk of combustible powders, especially for nano metal powders due to the laboratory safety in the normative tests for explosion parameter determination.     

Numerical study on premixing characteristics and explosion process of starch in a vertical pipe under turbulent flow

Fire and explosion accidents are frequently caused by combustible dust, which has led to increased interest in this area of research. Although scholars have performed some research in this field, they often ignored interesting phenomena in their experiments. In this paper, we established a 2D numerical method to thoroughly investigate the particle motion and distribution before ignition. The optimal time for the corn starch dust cloud to ignite was determined in a semi-closed tube, and the characteristics of the flame propagation and temperature field were investigated after ignition inside and outside the tube. From the simulation, certain unexpected phenomena that occurred in the experiment were explained, and some suggestions were proposed for future experiments. The results from the simulation showed that 60–70 ms was the best time for the dust cloud to ignite. The local high-temperature flame clusters were caused by the agglomeration of high-temperature particles, and there were no flames near the wall of the tube due to particles gathering and attaching to the wall. Vortices formed around the nozzle, where the particle concentration was low and the flame spread slowly. During the explosion venting, particles flew out of the tube before the flame. The venting flame exhibited a “mushroom cloud” shape due to interactions with the vortex, and the flame maintained this shape as it was driven upward by the vortex.