聚氨酯胀形储油筒工艺及其模具

分析了某储油筒的结构特点 ,指出最关键的是胀形部分工艺方案的制定 ,根据其产量的要求 ,制定了精轧 胀形 焊接的制造工艺方案。计算了其中关键的胀形工艺参数 ,并根据计算结果设计出一套简单实用的胀形 压平台模具。该套模具特别适合于试制和小批量生产     

纳米氢氧化铝三相泡沫制备研究*

为更好地解决煤矿采空区煤炭自燃问题,以十二烷基硫酸钠为主体进行发泡剂复配,通过泡沫性能测试实验,研制出高性能发泡剂。以纳米氢氧化铝作为固相颗粒,制备出发泡倍数高、稳定性强的纳米氢氧化铝三相泡沫,使用锥形量热仪研究其高温阻燃能力和消烟性能。实验结果表明:当纳米氢氧化铝的质量分数从0提高到1%时,泡沫体积从500 mL增长至830 mL;当质量分数从3%提高到4%时,泡沫析液半衰期由15 min提升至42 min,且能在完全析液后保留三维网状结构。在高温阻燃和消烟能力方面,纳米氢氧化铝三相泡沫的加入将点燃时间从24 s延长至87 s,持续燃烧时间从835 s缩短至325 s,热释放速率高峰值从97.2 kW/m2降低至49.8 kW/m2,烟气生成速率峰值从0.064 m2/s降低至0.012 m2/s,对CO,CO2释放速率也有一定抑制作用。     

Developing a CFD heat transfer model for applying high expansion foam in an LNG spill

Liquefied natural gas (LNG) is widely used to cost-effectively store and transport natural gas. However, a spill of LNG can create a vapor cloud, which can potentially cause fire and explosion. High expansion (HEX) foam is recommended by the NFPA 11 to mitigate the vapor hazard and control LNG pool fire. In this study, the parameters that affect HEX foam performance were examined using lab-scale testing of foam temperature profile and computational fluid dynamics (CFD) modeling of heat transfer in vapor channels. A heat transfer model using ANSYS Fluent® was developed to estimate the minimum HEX foam height that allows the vapors from LNG spillage to disperse rapidly. We also performed a sensitivity analysis on the effect of the vaporization rate, the diameter of the vapor channel, and the heat transfer coefficient on the required minimum height of the HEX foam. It can be observed that at least 1.2 m of HEX foam in height are needed to achieve risk mitigation in a typical situation. The simulation results can be used not only for understanding the heat transfer mechanisms when applying HEX foam but also for suggesting to the LNG facility operator how much HEX foam they need for effective risk mitigation under different conditions.     

Physical,Mechanical, and Morphological Characteristics of Extruded Starch Acetate Foams

Starch acetates with degrees of substitution (DS) of 0.57, 1.11, 1.68, and 2.23 were prepared and extruded with either water or ethanol. The microstructure, physical properties (radial expansion ratio [RER] and unit density), mechanical properties (spring index [SI] and compressibility), and crystalline structure of the foams were investigated. The functional properties were a function of DS and blowing agent type. When water was used as the blowing agent and DS increased, the foams were pale yellow, with rough and uneven surfaces. The cells were dense, with thick cell walls. Lower RER and SI, with higher DS, were associated with high unit density and compressibility. When ethanol was used as the blowing agent, contrary results were observed. The snow-white foams had smooth surfaces, uniform cells, and smooth cell walls. High RER and SI, and low unit density and compressibility were observed. The changes in SI and compressibility with RER also were examined and found to depend on the type of solvent. A crystalline pattern was observed because of the formation of well-ordered structures during extrusion.     

泡沫塑料鞋制造区VOCs污染特征及臭氧生成潜势

于泡沫塑料鞋制造集中区和周边设置了5个采样点,研究其大气VOCs的污染特征和对臭氧生成的潜在影响.结果显示泡沫塑料制鞋行业大气VOCs组成以烷烃（38.4%）、含氧挥发性有机物（33.5%）和芳香烃（19.5%）为主,80种VOCs浓度为137.1~169.0μg/m³（均值149.1μg/m³）.正戊烷、异戊烷、正丁烷、异丁烷、甲醛、甲苯、间/邻二甲苯、丙酮、丁酮、环己酮、甲基丙烯酸甲酯、乙酸乙酯为泡沫塑料鞋制造行业的特征VOCs.总VOCs、特征VOCs类型（含氧挥发性有机物、芳香烃）和特征VOCs组分（甲苯、邻二甲苯、间二甲苯、丁酮、乙酸乙酯）的浓度空间变化趋势依次为污染区 > 受影响区（下风向） > 对照区（上风向）.同时,采用最大增量反应活性（MIR）方法估算了VOCs的臭氧生成潜势（OFP）,均值为544.6μg/m³,表明泡沫塑料鞋制造导致了周边环境空气VOCs污染且对臭氧生成存在明显潜在影响.     

大气环境中有机污染物的研究

本文采用聚氨基甲酸乙酯泡沫和玻璃纤维滤膜，同时采集大气中气态和颗粒物样，用高效液相色谱和气相色谱分别测定了蒽、、、芘、苯并（ａ）、二苯并（ａ、ｈ）葱、苯并（ｇｈｉ）与Ｃ＿（１６）～Ｃ＿（３３）正构烷烃等有机污染物的含量。并得到了冬夏两季颗粒物和气态中有机污染物的分布规律。     

麻石泡沫脱硫除尘处理技术的工业应用

简介麻石泡沫脱硫除尘处理技术的基本原理、工艺系统主要特性。侧重介绍了麻石泡沫脱硫除尘处理技术应用在35t/h燃煤锅炉上的投资与效益分析。     

负载TiO2的泡沫镍网光催化降解甲醛的膜厚优化

采用负载TiO2的泡沫镍网光催化降解甲醛,考虑内部和外部质量传递,建立了可预测优化催化剂膜厚的数学模型.分析了TiO2膜厚对光催化降解甲醛的影响,并在模型基础上分析了催化剂层内光的衰减系数和污染物的有效扩散系数对最优催化剂膜厚的影响.结果表明,随着催化剂膜厚的增加,甲醛的降解先增加而后趋于平缓;最优催化剂膜厚受UV光衰减系数的影响较大,受污染物的有效扩散系数的影响较小;由于TiO2催化剂对254nmUV光的强烈吸收,优化的催化剂膜厚只有80nm左右.该模型对实验数据拟合较好.     

吸波结构聚氨酯泡沫基体材料耐老化性能评估试验设计

目的针对吸波结构的基体材料——一种软质聚氨酯泡沫耐老化性能的考核,设计一种环境适应性试验,确定施加的环境应力和产品老化性能的表征参数。方法通过吸波结构的聚氨酯泡沫材料的特征性能参数分析,根据产品应用要求和预试验结果,确定合适的老化性能的主要表征指标,通过多应力水平试验和方差分析,确定采用的主要加速老化环境应力。结果通过预试验与分析认为,吸波结构用聚氨酯泡沫材料耐老化性能可采用断裂伸长率来作表征,由于防水覆膜能很好地阻隔水汽对聚氨酯材料的影响,采用单温度应力便可以来考核其老化性能。结论针对具有防水覆膜的吸波结构用聚氨酯泡沫材料,采用单温度应力作用下的断裂伸长率变化可以对其耐老化性能进行有效评估。     

微米级空心玻璃微珠三相泡沫稳定性研究

基于水成膜泡沫灭火剂(AFFF),用微米级空心微珠颗粒作为泡沫稳定剂,制成三相泡沫,并研究了泡沫组成因素对发泡能力和泡沫稳定性的影响。采用控制变量法,研究了颗粒浓度、颗粒粒径、AFFF原液浓度对发泡倍数和析液时间的影响。颗粒加入对发泡能力有抑制作用;因为颗粒存在影响,三相泡沫的发泡能力随AFFF原液浓度增大而减小;40μm粒径颗粒的抑制作用相对20μm和60μm颗粒最小。颗粒浓度和AFFF原液浓度增加,能够提升三相泡沫稳定性,且泡沫析液时间随颗粒浓度增加呈指数规律变化。当AFFF原液浓度为3.0%、颗粒浓度为9%左右时,三相泡沫稳定时间约为两相泡沫的3倍,该配方三相泡沫有较好的稳定性。