铁合金电炉冶炼灼烫事故原因分析及预防对策

电炉铁合金生产成品的全过程中,岗位操作人员受环境、安全意识、技能水平等影响,灼烫事故时有发生.以所用企业近6年的事故实例,总结分析其原因;以人为本,加强安全管理,严格安全操作规程,改善环境,增强辨识危害因素的能力,提出了如何预防灼烫伤的防范对策.     

高炉贮矿槽除尘系统的设计与分析

文章以河南青浦合金材料有限公司2座580m^3高炉贮矿槽除尘共用一台1450m^2的长袋低压脉冲袋式除尘器的总体设计方案为例,结合实践分析了高炉贮矿槽除尘系统的特点,总结并改进了整个除尘系统中的设计缺陷和制作结构,使该除尘系统得到了成功应用。     

密闭电石炉尾气利用新途径

密闭电石炉尾气具有成分复杂、净化难、热值较高等特点。现有的利用方法存在可选择的成熟技术少、限制条件多等问题。以年产6万吨电石的电石厂为例,进行了技术经济分析,提出了具有分布式能源特征的密闭电石炉尾气利用途径。     

某炼铁厂高炉炉前除尘改造工程设计

根据出铁场烟尘特性,结合某炼铁厂高炉出铁场实际情况,分析炉前除尘系统现有问题,对原反吹风布袋除尘器进行技术改造,采用长袋低压脉冲袋式除尘器进行除尘,取得了成功,为今后类似工程积累了设计经验。     

Development of novel absorbents for CO2 capture from blast furnace gas

In order to establish energy-saving technology for CO₂ capture from blast furnace gas, novel absorbents were developed in the laboratory and evaluated at a 1 t_CO2/d test plant. At first, CO₂ absorption and desorption behaviors of single-component amine solvents for simulated blast furnace gas (CO₂/N₂ = 20%/80%) were investigated through a screening test using a small scrubbing bottle. These amine solvents were additionally analyzed using nuclear magnetic resonance (¹³C NMR) spectroscopy and reaction calorimetry. The results of the laboratory experiments showed that there was a trade-off between absorption rate and enthalpy of absorption but some absorbents had unique features. For example, 2-isopropylaminoethanol (IPAE) had high absorption rate and small enthalpy of absorption. Then, new IPAE-based amine solvents (RITE solvents: RITE-A and RITE-B) were formulated and evaluated at the 1 t_CO2/d test plant. CO₂ regeneration energies of the RITE solvents were 3.3 and 3.1 GJ/t_CO2, respectively. With certain process conditions and plant specifications optimized, RITE-B was estimated to have the potential to achieve 2.5 GJ/t_CO2.     

便携式NDIR烟气分析仪在烧结炉CEMS二氧化硫比对测试中的应用研究

采用微流传感器的便携式非分散红外（NDIR）烟气分析仪具有测量精度高,运行稳定,抗干扰能力强,使用寿命长等优点,目前应用广泛。参考HJ／T46—1999{定电位电解法二氧化硫测定仪技术条件》要求,对便携式非分散红外（NDIR）烟气分析仪进行实验室性能测试,结果显示各项技术指标均符合标准要求。在钢铁烧结炉排放烟气含湿量与CO浓度较高的环境下,便携式非分散红外（NDIR）烟气分析仪与定电位电解法分析仪进行现场比对,结果显示该方法可以更加有效地去除H2O等各项干扰,适用于手工比对测试。     

竖炉烟气治理SO2减排效果分析——以抚顺新钢铁有限责任公司为例

抚顺新钢铁有限责任公司竖炉烟气脱硫改造项目实施后,预计SO2排放量将大幅削减,年排放量将减少3 564t,采用ADMS-EIA软件模拟计算,可以得出对距离污染源约4km处的望花例行监测点位的影响改善程度达到了5.8％,因此项目的实施将有效改善区域大气环境质量尤其是改善SO2的影响.     

Air classification of blast furnace dust collected in a fabric filter for recycling to the sinter process

Totally dry cleaning has become a common technology for top gas cleaning in blast furnaces in recent years. A significant advantage of totally dry gas cleaning is that the dust collected is obtained as dry powder, thus simplifying the recycling of the dust in the sinter plant and avoiding aqueous emissions. The concentration of some heavy metals, especially zinc, in the collected dust is usually higher than the maximum tolerable concentration for recycling to the sinter process. Therefore, a process for separation of dust with a low level of contamination from the rest is necessary to make partial recycling possible. This is possible because the limited components are more volatile and accumulate in the finer dust fraction. In wet blast furnace top gas cleaning, hydrocyclones are well established for this separation. For the separation of dry powder from the dry dedusting process air classification can be used. Dust from the top gas of a blast furnace with a fabric filter for dry top gas cleaning was split into several size fractions using a laboratory air classifier. The concentration of Ca, Cd, Cl, Cu, Fe, K, Na, Pb and Zn was analysed for each particle class and the loss on ignition was determined. A strong dependence of the concentration on the particle size was found for the more volatile metals, whereas the Fe and Ca concentration and the loss on ignition were quite evenly distributed. With the calculated recovery–removal-functions the possible recycling rate can be estimated for a given removal rate for the limited components.     

Evaluation of the use of a sequential extraction procedure for the characterization and treatment of metal containing solid waste

Metal containing wastes like MSWI fly ashes and blast furnace sludge form a major environmental problem as they are polluted with heavy metals. The ash has to be landfilled or can be used as a construction material, but a pretreatment is in general necessary. Washing of the ashes with water in order to dissolve soluble salts or extracting the heavy metals with chemicals are possibilities. Blast furnace sludge contains large quantities of iron and carbon and could be recycled in the blast furnace, if the zinc content were not that high. Using a hydrometallurgical process the zinc can be removed from the sludge particles. In order to evaluate such treatment methods knowledge of the leaching behaviour of the studied material is very important. One of the factors influencing the leaching behaviour is the composition and mineralogy of the solids. A sequential extraction procedure, whereby the material is sequentially leached with different leaching solutions, can be used as an aid to characterize the material and to determine which chemical conditions are needed to obtain a sufficient extraction efficiency. To verify the accuracy of the sequential extraction procedure, a method is tested on MSWI fly ash and evaluated by comparing the results with those of leaching experiments whereby the final pH of the leaching solutions is varied over a wide range. Based upon this evaluation some suggestions for the use of the sequential extraction procedure are made and an adapted procedure is suggested, and applied to a blast furnace sludge.     

悬浮液直接进样石墨炉原子吸收法测定湖泊底泥中的铅

试验了悬浮液直接进样平台石墨炉原子吸收分光光度法测定湖泊底泥中的铅。方法特征灵敏度为2 1× 10 -11g/ 0 0 0 44 (A·s) ,检测限 (3σ)为 2 5× 10 -11g ,相对标准差 (n =6 )小于 4% ,加标回收率在 90 %～ 110 %之间