橡胶厂污水达标排放改造

通过对橡胶厂污水处理系统各单元运行状况进行检测 ,找出系统不能达标排放的原因 ,提出了改造方案 ,并对系统进行了改造。改造后的结果表明 ,在来水处于正常的情况下 ,即CODCr<80 0mg L ,系统最终出水CODCr<10 0mg L。     

利用废旧橡胶研制管式微孔曝气器

采用废旧橡胶研制的微孔曝气器 ,制造工艺简单 ,机械强度高 ,价格低廉 ;传质效率高 ,曝气充氧性能优良 ,搅拌能力强 ;沿管长具有很好的均匀布气性 ,输气曝气合二为一 ,安装方便 ;拓展了废旧橡胶的综合利用途径 ,以废治废 ,减少了废旧橡胶对环境的污染 ,是固体废气物综合利用的环保型高科技产品。     

Enzyme catalyzed biodiesel production from rubber seed oil containing high free fatty acid

Unrefined rubber seed oil contains high levels of free fatty acids and moisture, which make the conventional chemical catalyzed transesterification unsuitable. The method of enzyme catalyzed transesterification is well suited for biodiesel production from rubber seed oil as the enzymes are insensitive to the free fatty acids. In the present work, rubber seed oil was extracted from preserved rubber seed cake by mechanical means. The extraction process was designed and optimized through 2⁴ full factorial design. Extracted oil was subjected to enzymatic transesterification using four different lipases to identify the best one for the purpose. Transesterification process was optimized by considering three influencing variables for biodiesel production viz. methanol/oil molar ratio, catalyst concentration (% w/v) and solvent content (% v/v). A 2³ full factorial design was applied to design the experiments and optimize the biodiesel production. The interactive effects of the independent variables on biodiesel yield were analyzed and regression models were developed for each set of enzyme reactions. Among the four lipases, Thermomysis Lanugonosus Lipase was found to be the most suitable for the transesterification of rubber seed oil with a biodiesel conversion of 92.83% at a molar ratio of 4% and 5% (w/v) enzyme concentration in solvent free reaction medium.     

烤胶废料活性炭对含铬废水的处理能力

介绍了微波照射下氯化锌法制取烤胶废料活的方法,用该方法所制烤胶废料活性炭处理含废水的结果表明,烤胶废料活性炭具有吸附容量大,过滤速度快,操作控制方便等优点,活性炭对铬的吸附容量是市售一级粉末活性炭的１．８倍。     

膜萃取邻甲酚废水的传质特性研究

构造了卷绕式及管束式两种膜组件,采用均质硅橡胶膜,以氢氧化钠溶液为萃取液来萃取邻甲酚废水.通过考察邻甲酚初始浓度、两相流动状态、两相压差(△P)和温度等因素对传质过程的影响,研究了邻甲酚废水的膜萃取过程与机制.结果表明,初始质量浓度为21.93 g/L的邻甲酚废水很适合直接进行膜萃取;当△P<0.07 MPa时,总传质系数(Kov)随△P的增大而略有减小.当△P>0.07 MPa时,Kov随△P增大而显著增大,由实验数据拟合得到总的膜萃取传质模型.且该模型的实验值与理论值的相对误差在5%以内,满足工业设计要求.     

氧化亚铁硫杆菌的筛选、生长特性及其橡胶再生研究

从大西洋底死火山口土壤中筛选出一株硫杆菌,经16S rDNA鉴定为氧化亚铁硫杆菌。研究了初始底物Fe2+浓度,初始pH,接种量对其生长的影响,确定了其最佳的生长的条件:在30℃、170 r/min条件下,最适底物Fe2+浓度为9 g/L,最佳初始pH为2.5,最适接种量为10%(体积分数)。探讨了氧化亚铁硫杆菌对天然硫化橡胶的脱硫再生,橡胶的SEM分析、FTIR图谱及EDS图谱研究表明氧化亚铁硫杆菌对硫化胶粉的硫交联键有断裂或转化作用,脱硫率达52.6%,氧化亚铁硫杆菌对天然橡胶具有一定的再生作用。     

Optimization of esterification of fatty acid rubber seed oil for methyl ester synthesis in a plug flow reactor

To date, non-food vegetable oil has been considered as the primary source for biodiesel production. Rubber seed oil has high acid value (34 mgKOH/g) and can be used for biodiesel synthesis. The purpose of this study was to investigate esterification of fatty acid, which derived from rubber seed oil, in a plug flow reactor system at high temperature and low methanol consumption. Response surface methodology was applied for design experiment and optimization of esterification reaction. Temperature, methanol consumption, and sulfuric acid were chosen as variables to examine their influence in a conversion to methyl ester. At 140°C, at 5:1 methanol to fatty acid ratio (by mole), H₂SO₄ 1.5 (%v/w), and space time 20 min, the conversion to methyl ester attained 98.2%. Fourier transform infrared spectroscopy (FTIR) and gas chromatography-Mass spectrometry (GC-MS) were used for analysis and to confirm the formation of methyl ester. Methyl ester was characterized for biodiesel fuel properties in accordance to ASTM standard.     

浓度对橡胶粉尘爆炸特性的影响

为了解橡胶粉尘的爆炸危险性,采用20 L球爆炸测试装置对常温常压下、粒径75μm以下的橡胶粉尘在质量浓度50~700 g/m3范围内的爆炸特性进行试验研究,测定其最大爆炸压力及爆炸指数随质量浓度的变化规律,进而对其爆炸危险性程度进行分级。结果表明:橡胶粉尘质量浓度为300 g/m3时,爆炸压力达到最大值0.49MPa;在橡胶粉尘质量浓度为250 g/m3时,爆炸指数达到最大值5.04MPa·m/s,根据ISO 6184粉尘爆炸烈度等级分级标准,其粉尘爆炸危险性分级为St-1级。     

铅芯橡胶支座参数变化对大跨空间网架水平隔震效果的影响

提出在上部空间网架结构和下部支撑结构之间应用铅芯橡胶支座设置水平隔震层,可以有效地减小空间网架结构的水平地震响应。采用非线性时程分析方法计算了某大跨空间网架结构采用铅芯橡胶支座水平隔震前后的地震响应,研究了铅芯橡胶支座对网架结构水平隔震效果的主要影响参数,并详细分析了铅芯橡胶支座屈服力、屈服前刚度和屈服前后刚度比等三种设计参数的变化对水平隔震效果的影响规律,在此基础上给出了网架结构的水平隔震设计建议。     

HNBR自然老化规律及储存寿命预测研究

目的研究氢化丁腈橡胶的自然老化规律,评价其作为密封材料的环境适应性。方法选取我国5个典型气候地区（万宁、漠河、敦煌、西双版纳、济南）开展氢化丁腈橡胶试样的自然老化试验。测试试样老化后的压缩永久变形,并将其作为性能评价指标对有关数据进行统计分析。对材料受力状态的环境适应性进行评价,并对其储存寿命进行预测。结果获得了氢化丁腈橡胶材料在我国5个地区3年期的压缩永久变形规律。结论氢化丁腈橡胶材料在我国5个典型气候条件下受力状态时的储存寿命约为2～6年。其中,西双版纳的气候条件对氢化丁腈压变性能影响最大,漠河的气候条件对氰化丁腈压变性能影响最小。