CAD and DFM: enablers of sustainable product design

Sustainability has been regarded as an important concept for survival in the contemporary scenario. Modern design engineers are in need of approaches for creating sustainable products. In this context, this paper reports a case study carried out in an Indian modular switches manufacturing organisation. The existing handle of the switch has been modelled using computer-aided design (CAD). Then, the sustainability analysis has been carried out for determining the environmental impact. This is followed by the redesign of the handle using design for manufacturability (DFM) principles. The sustainability has been measured in terms of carbon footprint, energy consumption and air–water impacts. It has been found that the redesigned handle possesses minimal environmental impact. It could be inferred from the results of the case study that CAD and DFM could lead to the development of sustainable product design with minimal impact on the environment.     

Thermal rehabilitation of Romanian housing: a low cost assessment tool

The numerous buildings that currently require thermal rehabilitation in Romania means that substantial resources and a large number of competent people are required to carry out surveys and energy audits. However, commercial energy balance software is mostly unaffordable for those organisations involved in this process. This paper describes an energy balance programme – ENEFControl – developed to be a rapid, low cost, local tool able to assist in the choice of energy efficient solutions for buildings. To test the software, thermal and energy analyses were carried out on a 1970s built apartment block in Transylvania. Based on these analyses, three constructive scenarios were proposed for thermal rehabilitation. Compared to the performance of the analysed building, the thermal and energy performance of the retrofitted building in all three scenarios significantly improved. Since European Union accession in 2007, rapidly rising energy costs have affected the Romanian population. ENEFControl offers Romanian engineers and architects an opportunity to speed up the rehabilitation programme of buildings without the need for more expensive expertise and tools.     

Towards an integrated framework for sustainable innovation

Sustainable innovation represents a current challenge for companies, as firms need to change the way they design, develop, produce and distribute products and services. Therefore, this paper proposes a new framework to be used as a reference guideline for organisations to define a roadmap, specific actions and projects to achieve sustainable innovation, integrating four key enablers. The first enabler is mass customisation (MC), which targets the identification and compliance with customers' specific needs and requirements in order to achieve customer‐driven design. At the same time, the sustainable development (SD) paradigm is taken into consideration, where for any new product or service, companies analyse the benefits, risks and impacts of not only economic factors, but also social and environmental implications. The third enabler is linked to the value network (VN), where innovations happen owing to the active collaboration and distributed knowledge of partners inside and outside the company. Finally, the fourth and last considers the complete product and service life cycle (PSLC), where the three sustainable elements are identified and analysed in each single business process. Two case studies, (footwear sector and water treatment plants) are described to show the validity and successful deployment of the proposed framework in real industrial scenarios.     

A framework to minimise total energy consumption and total tardiness on a single machine

A great amount of energy is wasted in industry by machines that remain idle due to underutilisation. A way to avoid wasting energy and thus reducing the carbon print of an industrial plant is to consider minimisation of energy consumption objective while making scheduling decisions. To minimise energy consumption, the decision maker has to decide the timing and length of turn off/turn on operation (a setup) and also provide a sequence of jobs that minimises the scheduling objective, assuming that all jobs are not available at the same time. In this paper, a framework to solve a multiobjective optimisation problem that minimises total energy consumption and total tardiness is proposed. Since total tardiness problem with release dates is an NP‐hard problem, a new greedy randomised multiobjective adaptive search metaheuristic is utilised to obtain an approximate pareto front (i.e. an approximate set of non‐dominated solutions). Analytical Hierarchy Process is utilised to determine the ‘best’ alternative among the solutions on the pareto front. The proposed framework is illustrated in a case study. It is shown that a wide variety of dispersed solutions can be obtained via the proposed framework, and as total tardiness decreases, total energy consumption increases.     

The role of integrated performance model in sustainable envelope design and assessment

The issue of sustainable design and assessment of the residential building envelope is a complex process that requires considering many factors including life cycle performance. As such, in an effort to develop an integrated approach that combines relevant sustainable development factors and life cycle concepts for sustainable designs, an integrated performance model (IPM) was developed. The IPM is an essential tool to aid the sustainable design of the residential building envelope, reduce the carbon emission and the whole residential building energy consumption, thereby ensuring sustainable performance of the building envelope and building sustainability. The IPM application indicates that sustainable performance of the building envelope in extreme weather and climatic condition is significantly influenced by the energy efficiency performance of the development.     

Investigating the use of green design parameters in UAE construction projects

Construction practices tend to have an adverse impact on the environment through their contribution to CO₂ emission, increased waste and energy consumption. The United Arab Emirates (UAE) has launched many initiatives to encourage green design over the past years and to work towards a sustainable community. Nonetheless, such initiatives require a considerable amount of time to penetrate the professional psyche and showcase real results that are easily utilised by the construction community. The aim of this research was to study the current degree of use of Green Design Parameters (GDPs) in the UAE construction projects and to identify the main constraints that hinder their application. To achieve the study's objective, a survey was designed and distributed to engineering design professionals in different consulting and contracting companies in the seven emirates of the UAE. Feedback from 112 projects was examined and statistically analysed. The analysis showed a degree of awareness and use of some key GDPs. Moreover, the data showed no correlation between the degree of using GDPs in a project and its cost and schedule. Not surprisingly, the lack of knowledge about green parameters and the lack of trust in recycled materials are the main constraints that featured in the responses.     

Pollution prevention in the pharmaceutical industry

The pharmaceutical industry traditionally uses complex batch-type processes in the manufacture of medicines, although the production of specific medicines by continuous processes is currently envisaged. Due to the diversity of these processes, it is difficult to define a general set of waste prevention guidelines that would apply to all drug manufacturing. The most applicable methods of prevention can, however, be delineated for each of the five steps in the pharmaceutical manufacturing, i.e. (i) research and development, (ii) chemical synthesis, (iii) natural product extraction, (iv) fermentation and (v) product formulation. Waste streams generally arise from cleaning and sterilising equipment, chemical spills, rejected by-products and the processes themselves. Prevention mainly involves waste reduction by materials substitution, process modification/optimisation, waste stream segregation and solvent waste recycling. These measures are assessed and lead to guidelines for waste minimisation methods according to the waste streams under scrutiny.     

The implications of cultural differences in laundry behaviours for design for sustainable behaviour: A case study between the UK,India and Brazil

Traditional research into sustainable design has typically focused on reducing the environmental impact of products during the manufacture and disposal stages of a products' lifecycle. The last decade, however, has seen an explosion of research into understanding and moderating user behaviour during the use phase of a products' lifecycle; often the most resource-intensive phase. One of the biggest factors that affects behaviour is a users cultural context; however, the effect of cultural context on design for sustainable behaviour has had little exploration in this relatively new research field.     

Making the user more efficient: design for sustainable behaviour

User behaviour is a significant determinant of a product's environmental impact; while engineering advances permit increased efficiency of product operation, the user's decisions and habits ultimately have a major effect on the energy or other resources used by the product. There is thus a need to change users' behaviour. A range of design techniques developed in diverse contexts suggest opportunities for engineers, designers and other stakeholders working in the field of sustainable innovation to affect users' behaviour at the point of interaction with the product or system, in effect ‘making the user more efficient’. Approaches to changing users' behaviour from a number of fields are reviewed and discussed, including: strategic design of affordances and behaviour‐shaping constraints to control or affect energy‐ or other resource‐using interactions; the use of different kinds of feedback and persuasive technology techniques to encourage or guide users to reduce their environmental impact; and context‐based systems which use feedback to adjust their behaviour to run at optimum efficiency and reduce the opportunity for user‐affected inefficiency. Example implementations in the sustainable engineering and ecodesign field are suggested and discussed.     

Application of fuzzy QFD for enabling sustainability

Contemporary manufacturing organisations recognise sustainability as an important concept for survival. Environmental awareness and recycling regulations have been compelling manufacturers and consumers to evolve sustainable strategies. The modern customers' voices need to be translated with care into technical requirements. Quality function deployment (QFD) is a technique extensively used for this purpose. In order to cope with the vagueness associated with relationships and correlations in QFD, fuzzy numbers have been integrated within a QFD framework and fuzzy QFD has been used in this study. The study is concerned with the application of fuzzy QFD for enabling sustainability in an Indian modular switches manufacturing organisation. The approach is effective in the identification of sustainable competitive bases, sustainable decision domains, sustainable attributes and sustainable enablers for the organisation. The improvement in sustainability has been measured from three perspectives. The results gained as a result of the study indicated that fuzzy QFD could be used as an enabler of sustainability.