Preoptimal analysis of phase characteristic indicators in the entire process of coal spontaneous combustion

To accurately predict the development degree of coal spontaneous combustion (CSC), the CSC process was investigated using a programmed high-temperature-heating experimental system, and the variation law of index gas concentration in the holistic process of CSC and oxidation is formulated. Additionally, the accuracy of the experimental system was evaluated using experimental design for thermal analysis, and the correlation between gas index and apparent activation energy was determined using grey correlation analysis. The results indicated the following. In the critical temperature stage (0–100 °C), φ(CO)/φ(CO₂) should serve as the main index and C₂H₄ should serve as the auxiliary index; in the crack-active-speedup temperature stage (100–260 °C), CO and φ(C₂H₄)/φ(C₂H₆) should serve as the main index and R₁, the Graham index, and φ(C₂H₄)/φ(CH₄) should serve as auxiliary indexes; in the speedup-ignition temperature stage (260–370 °C), R₂ and the Graham index should serve as main indexes and φ(CO)/φ(CO₂), C₂H₄, and R₁ should serve as auxiliary indexes; in the ignition temperature (370–500 °C), R₃ should serve as the main index and R₂, the Graham index and C₂H₄ should serve as auxiliary indexes. Among them, the grey correlation degrees among the Graham index, Grignard fire coefficient, and apparent activation energy were the highest, reaching 0.91.     

Explosibility and thermal decomposition behavior of nitrile rubber dust in industrial processes

The formation of nitrile rubber (NBR) dust clouds during processing can lead to a potential dust explosion under certain conditions. However, the potential explosion hazard posed by NBR dust is usually overlooked by enterprises. In this paper, the explosive properties of NBR dust are investigated using a Hartmann tube, a G-G furnace, and a 20 L explosion chamber. The results showed that NBR dust could cause explosions severe enough to be classified as St-1. In addition, the thermal decomposition behavior of NBR dust under combustion conditions was investigated using a combination of thermogravimetric analysis coupled with Fourier transform infrared spectroscopy (TGA-FTIR). The results indicated that in the early stage, NBR dust mainly undergoes self-thermal decomposition to produce a large amount of combustible gas, which combines with oxygen to form a mixed gas and cause a gas-phase explosion. In addition, the participation of oxygen could lower the initial temperature of NBR dust thermal decomposition. As a result, decomposition occurred more quickly and a large amount of combustible gas was produced, thus expanding the range of dust explosions. Furthermore, these combustible gases exhibit varying degrees of toxicity, seriously affecting the life and health safety of relevant personnel. This work provides theoretical guidance for the development of safe procedures to prevent and address problems during NBR dust processing in enterprises.     

细水雾灭火系统作用下特大断面公路隧道火灾特性数值模拟研究

细水雾灭火系统在公路隧道中的应用引发了较多关注,但是针对特大断面公路隧道的研究仍然不足。以2种大断面及4种特大断面公路隧道为研究对象,选取额定流量35 L/min、额定压力10 MPa的高压细水雾喷头,选择4种喷头布置形式,考虑火源功率、位置、遮挡物等影响因素,以隧道顶棚达到耐火极限的临界温度和相邻车辆被引燃的临界热辐射强度为判据,利用FDS模拟软件分析得到适用于隧道的细水雾喷头布置方案。结果表明对于特大断面隧道,细水雾单排顶喷布置不能有效抑制30 MW的大货车火灾,应采用增加顶喷或侧喷喷头的布置形式,从而保护隧道结构安全,防止相邻车辆被引燃。     

Effectiveness and application of modified wind turbine coating: Adding ionic liquids to titanium dioxide and diatomaceous earth

Wind turbines are a green energy source that Taiwan has been endeavouring to develop in the past five years. Excellent onshore wind farms have already been developed; however, offshore development is inevitable because of Taiwan's limited land area. With regard to energy sustainability, operation and trouble-free maintenance of wind farms are essential. If damage to fan components can be mostly prevented, the operating cost and maintenance time would be considerably decreased; thus, remarkable economic benefits could be achieved. An appropriate coating can help a structure resist the stress of the working environment and improve its durability, resulting in lower maintenance cost and less staff being required to perform on-site repairs. Diatomaceous earth (DE) has been widely used to produce composite porous materials. In this study, epoxy resin and titanium dioxide were mixed with DE to increase the hydrophobicity of the surface of coatings and provide them photocatalytic self-cleaning ability. The ionic liquid 1-butyl-3-methylimidazolium hexafluorophosphate was also added to the coatings to prevent the corrosion of coated metallic material. This study employed thermal analysis to investigate the thermal stability of the coatings and the corrosion resistance of coated iron blocks. Finally, a self-made quartz container was connected to a volatile organic compound detector, and sun exposure was simulated using ultraviolet light. The results confirmed that the modified coating retained its functionality under the harsh working environment and can be applied to the surfaces of large machinery used in offshore wind turbine towers.     

Influence assessment of inlet parameters on thermal risk and productivity: Application to the epoxidation of vegetable oils

The influence of inlet parameters on the production and thermal risk of complex chemical systems can be cumbersome to evaluate. To determine the optimum safe operating conditions, one needs to solve complex differential equations derived from energy and material balances. This robust approach cannot be made on-site, and it is essential to propose simplest tools to evaluate rapidly the performance and safety of some operating conditions. This is the aim of this paper that establishes explicit relationships between the production and thermal risk parameters, and the inlet parameters. In addition, it also proposes a Pareto chart that can be used to make the tradeoff between safety and performance. Such relationships and chart were developed for the production of epoxidized cottonseed oil under isoperibolic and semi-batch mode. The kinetic model developed by Zheng et (Zheng et al., 2016). was used. First, a numerical approach, i.e., least square method, was used to find explicit relationships between thermal risk parameters, production parameters and six inlet parameters. The use of such an approach allows a better understanding of this process. Second, safety and performance indicators are proposed and discussed to evaluate the operating conditions thanks to a simple and intuitive schema. Besides, this approach can be used to find the optimum conditions more rapidly.     

Lithium-ion energy storage battery explosion incidents

Utility-scale lithium-ion energy storage batteries are being installed at an accelerating rate in many parts of the world. Some of these batteries have experienced troubling fires and explosions. There have been two types of explosions; flammable gas explosions due to gases generated in battery thermal runaways, and electrical arc explosions leading to structural failure of battery electrical enclosures. The thermal runaway gas explosion scenarios, which can be initiated by various electrical faults, can be either prompt ignitions soon after a large flammable gas mixture is formed, or delayed ignitions associated with late entry of air and/or loss of gaseous fire suppression agent. The electrical explosions have entailed inadequate electrical protection to prevent high energy arcs within electrical boxes vulnerable to arc induced high pressures and thermal loads. Estimates of both deflagration pressures and arc explosion pressures are described along with their incident implications.     

Thermal interaction analysis in pipeline systems: A case study

The assessment of the consequences of high pressure releases of flammable gases is a fundamental requirement for the safe design and operation of industrial installations, plants and pipework. A scenario of interest concerns a high pressure jet-fire following the ignition of a gas jet release which results in a thermal loading to the surroundings and possibly leads to accident escalation.

In the present paper, a case study is presented: two parallel-laid natural gas pipelines have been considered, the accidental scenarios which may possibly occur as a consequence of a pipeline failure have been discussed and the thermal effects caused by the jet-fire developing from different rupture sizes have been assessed.

Three scenarios have been analyzed, considering the pipelines being within a highly congested area: (i) large failure and vertical jet with detached flame; (ii) small failure with jet fire directly impinging on the parallel pipeline; (iii) small failure with pipeline engulfed within fire.

Once the temperature gradient through the pipeline wall has been found, the stresses deriving from pressure load and steel differential expansion have been analytically calculated and compared with the yielding stresses at the temperature achieved by the pipeline wall.

In the first scenario the pipeline is able to resist without major problems; in the second case the pipeline rupture is likely to occur; in the third scenario the pipeline resists to the applied loads but with a low margin to yielding.

It is understood that the analysis results are very much dependent on the utilized hypotheses, therefore a sensitivity analysis was performed in order to assess the variation of the results as a function of the variation of problem data; this analysis identifies the large influence of the parameters on the final result.     

Comparisons of TGA and DSC approaches to evaluate nitrocellulose thermal degradation energy and stabilizer efficiencies

This study investigated the thermal degradation energy (activation energy, E_a) for nitrocellulose (NC) with low nitrogen content of 11.71 mass%, so-called NC3, by using two different kinds of thermal analysis instruments: thermogravimetric analyzer (TGA) and differential scanning calorimetry (DSC). A comparison of E_a for various nitrogen content NC samples at two scanning rates (5 and 10 °C min^?1) tested by TGA and DSC is also discussed in this paper. Meanwhile, our aim was to analyze the anti-degradation of E_a for NC with high nitrogen content, as so-called NC1. Thermal stability for NC1 with diphenylamine (DPA) was tested via DSC with 10 DPA concentrations in weights of 0, 0.25, 0.50, 0.75, 1.0, 1.25, 1.50, 1.75, 2.0, and 3.0 mass%. Experimental results indicated that E_a of NC3s was 319.91 kJ mol^?1. Moreover, that while dosing DPA into NC1 the best recipe could be employed to avoid any violent NC1 runaway and also can be used to distinguish the differences of thermal decomposition E_a between NC with different nitrogen contents. This study established a fast and efficient procedure for thermal decomposition properties of NC, and could be applied as an intrinsically safer design during relevant operations.     

钛酸锂电池在绝热环境中循环的热响应特性

钛酸锂电池广泛应用于储能系统,其安全性也备受关注。采用加速量热仪与电池循环仪联用技术,对钛酸锂电池在循环过程中的热响应情况进行了研究。研究表明,测试电池在放电和充电阶段均有明显的小幅度温升现象。通过测试电池在不同倍率下的产热情况,发现电池在各循环阶段的绝热产热量与循环倍率成正比,其热失控危险性也随着循环倍率的增大而增加。     

Using thermal analysis with kinetic calculation method to assess the thermal stability of 2-cyanopropan-2-yliminourea

Azo compounds, which are commonly used as initiators and blowing agents, are also typical self-reactive materials capable of undergoing runaway reaction during storage and transportation, which can cause severe fires and accidents. To ensure the thermal safety of azo compounds in the process, transportation, and applications, this study investigated 2-cyanopropan-2-yliminourea, which can also be called V-30. First, thermal decomposition characteristics under the non-isothermal conditions were obtained using differential scanning calorimetry. Second, the collected data were combined with a mathematical model to evaluate the primary thermal hazard during the process for V-30. Then, based on a heat-transfer model, the self-accelerating decomposition temperature (SADT) was extrapolated for consideration and non-consideration of consumption of chemicals. The results showed that SADT of V-30 was less than 80 °C. Therefore, it is essential to avoid a temperature beyond SADT or the cooling system will fail. The influence of consumption was also considered for SADT in this study.