Flame propagation behaviors of nano- and micro-scale PMMA dust explosions

Flame propagation behaviors of nano- and micro-polymethyl methacrylate (PMMA) dust explosions were experimentally studied in the open-space dust explosion apparatus. High-speed photography with normal and microscopic lenses were used to record the particle combustion behaviors and flame microstructures. Simple physical models were developed to explore the flame propagation mechanisms. High-speed photographs showed two distinct flame propagation behaviors of nano- and micro-PMMA dust explosions. For nano-particles, flame was characterized by a regular spherical shape and spatially continuous combustion structure combined with a number of luminous spot flames. The flame propagation mechanism was similar to that of a premixed gas flame coupled with solid surface combustion of the agglomerates. In comparison, for micro-particles, flame was characterized by clusters of flames and the irregular flame front, which was inferred to be composed of the diffusion flame accompanying the local premixed flame. It was indicated that smaller particles maintained the leading part of the propagating flame and governed the combustion process of PMMA dust clouds. Increasing the mass densities from 105 g/m³ to 217 g/m³ for 100 nm PMMA particles, and from 72 g/m³ to 170 g/m³ for 30 μm PMMA particles, the flame luminous intensity, scale and the average propagation velocity were enhanced. Besides, the flame front became more irregular for 30 μm PMMA dust clouds.     

Multiple pool fires: Occurrence,simulation, modeling and management

When two or more pool fires burn in such close proximity of one another that they can influence each other, they are termed ‘multiple pool fires’ (MPF). The characteristics and the structure of MPFs are significantly different from that of stand-alone pool fires. Even though MPFs have known to occur fairly often in chemical process industries, much lesser work has been done towards simulation, modeling and control of MPFs as compared to stand-alone pool fires.This paper is perhaps the first-ever attempt at surveying the MPF state-of-the-art. It recounts MPF accidents and catalogs the controlled experiments that have been done to understand the mechanism and impact of MPFs. Attempts to model MPFs have been assessed and possible ways to manage MPFs have been touched upon.     

A study of the probability distribution of pool fire extinguishing times using water mist

Water mist, a replacement for Halon gaseous agents in fire fighting, has been studied for decades. However, the fire-extinguishing reliability of water mist is debated. For example, there are significant differences in extinguishing times between tests conducted under the same conditions, and water mists have difficulty extinguishing small fires. To date, no study of the probability distribution of extinguishing times has been reported. In this study a statistical analysis of the extinguishing time distribution of pool fires extinguished using water mist is presented. The fire sources were circular/square stainless steel pans with gasoline, diesel, ethanol or daqing RP-3 as fuel. Two types of extinguishing scenarios were observed. In one situation, the fire was extinguished via a blow off process, when the flames had not yet been suppressed. Flame cooling is the primary fire extinguishing mechanism; the mass loss rate and combustion heat of the fuel are two key factors. In the other situation, the fire was initially suppressed and subsequently extinguished after a long suppression stage. Surface cooling is the primary fire extinguishing mechanism; the flash point of the fuel is the key factor.     

The quenching of propane deflagrations by crimped ribbon flame arrestors

Experimental studies of deflagration flame quenching by crimped ribbon flame arrestors were performed in a circular ducting with propane-air flammable mixture. The corresponding flameproof velocities were determined systemically. The results showed that the channel length, the expansion ratio and the aperture size must be taken into consideration to predict the performance of the crimped ribbon flame arrestors. To explore the relationship between flameproof velocity and arrestor structure, numerical simulations were carried out. The simulated results showed that with the reduction of the hydraulic diameter of the aperture size, the flameproof velocity is increased, which implies the basic angle must be considered when crimped ribbon flame arrestors are used to quench deflagration flame. In addition, the influence of the expansion ratio is of great significance on the efficiency of flame arrestors. The flameproof velocity can be reduced to be a value related to the expansion ratio. Two empirical formulas were derived to exhibit the relation between the flameproof velocity and the characteristics of the flame arrestor, which can be used to predict the performance of crimped ribbon arrestors.     

爆炸性气体在连续拐弯管道中传播特性的实验研究

针对复杂燃气管网燃气爆炸致灾严重,传播规律复杂的问题,利用实验室加工成的连续拐弯管道,模拟研究了复杂燃气管网爆炸性气体通过连续拐弯管道时的火焰传播速度、爆炸波超压变化情况。研究结果表明,当整个管道内充满瓦斯气体时,通过连续拐弯后,火焰传播速度和爆炸波超压值产生显著变化,在连续拐弯管道拐弯处为一扰动源,诱导附加湍流,气流湍流度增大,管道拐弯增加了燃烧区的湍流度,火焰燃烧产生加速度,加速燃烧产生更大能量以推动加速传播。研究结果对指导现场如何防治复杂燃气管网气体爆炸,减轻爆炸的威力具有重要作用。     

Inerting characteristics of ultrafine Mg(OH)2 on starch dust explosion flame propagation

Experiments on the flame propagation of starch dust explosion with the participation of ultrafine Mg(OH)₂ in a vertical duct were conducted to reveal the inerting evolution of explosion processes. Combining the dynamic behaviors of flame propagation, the formation law of gaseous combustion products, and the heat dissipation features of solid inert particles, the inerting mechanism of explosion flame propagation is discussed. Results indicate that the ultrafine of Mg(OH)₂ powders can cause the agglomeration of suspended dust clouds, which makes the flame combustion reaction zone fragmented and forms multiple small flame regions. The flame reaction zone presents non-homogeneous insufficient combustion, which leads to the obstruction of the explosion flame propagation process and the obvious pulsation propagation phenomenon. As the proportion of ultrafine Mg(OH)₂ increases, flame speed, flame luminescence intensity, flame temperature and deflagration pressure all show different degrees of inerting behavior. The addition of ultrafine Mg(OH)₂ not only causes partial inerting on the explosion flame, but also the heat dissipation of solid inert particles affects the acceleration of its propagation. The explosion flame propagation is inhibited by the synergistic effect of inert gas-solid phase, which attenuates the risk of starch explosion. The gas-solid synergistic inerting mechanism of starch explosion flame propagation by ultrafine Mg(OH)₂ is further revealed.     

Application of the TNO multi-energy and Baker-Strehlow-Tang methods to predict hydrogen explosion effects from small-scale experiments

Analytical models or abacus are of importance to predict explosion effects in open and congested areas for industrial safety reasons. The goal of this work is to compare overpressure and flame speed values of small-scale deflagration experiments to predicted values from the TNO multi-energy (TNO ME) method and the Baker-Strehlow-Tang (BST) method. Experiments were performed in cylindrical congested volumes of hydrogen – air mixtures varying from 1.77 L to 7.07 L. The reactivity was controlled by the equivalence ratio of hydrogen-air mixtures, ranging from 0.5 to 2.5. The congestion was realized with varying numbers of grid layers and configurations. The influence of the obstacle density and the importance of the mixture reactivity to choose the strength index in order to predict the effects of an explosion has been highlighted for the TNO ME method. Predictive flame speed values from the BST method are in accordance with almost half of the experimental results and the method is conservative in most tested configurations. The use of the TNO ME method has been validated on a small-scale experiment to predict maximal overpressures generated by the deflagration of medium and large-scale H₂/air clouds.     

Study on the preparation of novel NiB/Hβ-Al2O3 micro-mesoporous suppressant and its inhibition mechanism of coal dust explosion flame

Coal dust explosion is one of the serious accidents in the coal industry. It is of great significance to study the flame suppression of coal dust explosions. In this paper, a novel active component NiB with amorphous structure for explosion suppression was synthesized by the chemical reduction method. Furthermore, the novel explosion suppressant NiB/Hβ-Al₂O₃ was prepared through the kneading method by loading novel amorphous NiB nanoparticles on Hβ-Al₂O₃ with the micro-mesoporous structure as the carrier. The morphology and structure of NiB/Hβ-Al₂O₃ were characterized by XRD, BET, SEM, and FTIR, which showed that the NiB/Hβ-Al₂O₃ has proper pore structure and NiB nanoparticles are uniformly distributed as active components for explosion suppression in suppressant. Hartmann tube was used to evaluate the inhibition of coal dust deflagration. The results showed that the flame propagation distance and velocity decreased with the increase of the explosion suppressant. When the addition of explosion suppressant was 30 wt%, the explosion of coal dust was suppressed effectively. Furthermore, combing with the analysis results of the products after coal dust deflagration, the physical and chemical inhibition mechanism of the novel NiB/Hβ-Al₂O₃ explosion suppressant on coal dust deflagration was put forward.     

Experimental study on CO2/CF3I suppression of methane-air explosion and flame propagation

To explore the inhibitory effects of CF₃I and CO₂ gas on the explosion pressure and flame propagation characteristics of 9.5% methane, a spherical 20 L experimental explosion device was used to study the effect of the gas explosion suppressants on the maximum explosion pressure, maximum explosion pressure rise rate and flame propagation speed of methane. The results indicated that with a gradual increase in the volume fraction of the gas explosion suppressant, the maximum explosion pressure of methane and maximum explosion pressure rise rate gradually decreased, and the time taken to reach the maximum explosion pressure and maximum explosion pressure rise rate was gradually delayed. At the same time, the flame propagation speed gradually decreased. Additionally, the time taken for the flame to reach the edge of the window and the time taken for a crack as well as a cellular structure to appear on the flame surface was gradually delayed. The fluid dynamics uncertainty was suppressed. The explosion pressure and flame propagation processes were markedly suppressed, but the flame buoyancy instability was gradually enhanced. By comparing the effects of the two gas explosion suppressants on the pressure and flame propagation characteristics, it was found that at the same volume fraction, trifluoroiodomethane was significantly better than carbon dioxide in suppressing the explosion of methane. By comparing the reduction rates of the characteristic methane explosion parameters at a volume fraction of 9.5%, it was observed that the inhibitory effect of 4% trifluoroiodomethane on the maximum explosion pressure was approximately 4.6 times that of the same amount of carbon dioxide, and the inhibitory effect of 4% trifluoroiodomethane on the maximum explosion pressure rise rate and flame propagation speed was approximately 2.7 times that of the same amount of carbon dioxide. The addition of 0.5%–1.5% trifluoromethane to 4% and 8% carbon dioxide can improve the explosion suppression efficiency of carbon dioxide. This enhancing phenomenon is a comprehensive manifestation of the oxygen-decreasing effect of carbon dioxide and the trifluoroiodomethane-related endothermic effect and reduction in key free radicals.