Recent application of Computational Fluid Dynamics (CFD) in process safety and loss prevention: A review

In recent years, significant progress has been made to ensure that process industries are among the safest workplaces in the world. However, with the increasing complexity of existing technologies and new problems brought about by emerging technologies, a strong need still exists to study the fundamentals of process safety and predict possible scenarios. This is attained by conducting the corresponding consequence modeling and risk assessments. As a result of the continuous advancement of Computational Fluid Dynamics (CFD) tools and exponentially increased computation capabilities along with better understandings of the underlying physics, CFD simulations have been applied widely in the areas of process safety and loss prevention to gain new insights, improve existing models, and assess new hazardous scenarios. In this review, 126 papers from 2010 to 2020 have been included in order to systematically categorize and summarize recent applications of CFD for fires, explosions, dispersions of flammable and toxic materials from accidental releases, incident investigations and reconstructions, and other areas of process safety. The advantages of CFD modeling are discussed and the future of CFD applications in this research area is outlined.     

中国南海高温高压井钻完井损失工时事件统计分析

为研究我国南海高温高压井钻完井、测试损失工时事件规律,对2009—2018年中国南海高温高压探井钻井日志进行分析,汇总501起海上高温高压井钻完井损失工时事件,并将其划分为复杂情况及事故停工、自然停工、修理停工3大类进行研究。结果表明:复杂情况及事故停工事件数与年份无明显关联,但与地质资料准确度关系密切,修理停工事件数随年份呈现震荡下降趋势;复杂情况及事故停工总损失工时最多,其中卡钻损失工时占比最高;修理停工总损失工时最少,其中钻井设备故障损失工时占比最高;灾难天气、洋流或地质活动是造成损失工时最多的原因,不安全行为是单起事件平均损失工时最多的原因,设备老化是修理停工最主要原因。研究结果可为后续高温高压井钻完井非生产时间成本估计模型提供数据基础。     

平煤十矿底板巷穿层钻孔瓦斯抽采模拟研究

为了降低平煤十矿己15-16-24130工作面运输巷掘进中的突出危险性,基于实际工程背景,考虑瓦斯抽采中的瓦斯运移及煤岩变形等因素,建立了瓦斯抽采气固耦合模型,并利用COMSOL Multiphysics软件对平煤十矿己15-16煤层的底板巷穿层钻孔瓦斯抽采方案进行数值模拟,研究了瓦斯抽采对于降低掘进过程中突出危险性的影响。研究结果表明:在己18煤层开挖底板巷对己15-16煤层进行穿层钻孔瓦斯抽采,瓦斯抽采180 d后,己15-16-24130工作面运输巷附近煤层残余瓦斯压力及瓦斯含量分别降至0.315 MPa和3.84 m3/t;将底板巷穿层钻孔瓦斯抽采方案进行工程应用,实测抽采后的残余瓦斯压力及瓦斯含量在0.32 MPa和3.17 m3/t,均小于平煤十矿煤与瓦斯突出防治规定的“双6”指标（残余瓦斯压力小于0.6 MPa,残余瓦斯含量小于6 m3/t）,可有效降低运输巷掘进过程中的突出危险性。     

油田作业废水处理技术研究进展

文章讨论了作业废水的组成与特点,并对近年来钻井废水处理工艺,酸化废水处理工艺,压裂废水处理工艺进行了总结与评述。根据作业废水的处理现状,对未来作业废水的处理技术进行了展望。油田废水处理主要向以下三个方面发展:开发新型处理药剂;建立高效处理工艺流程;从污水源头开始控制。     

添加剂在630MW机组湿法脱硫系统上的应用

在湿法脱硫系统吸收塔浆液中加入少量添加剂,可以促进浆液中石灰石的溶解和SO2的吸收,提高系统的脱硫率1.5%～2.0%。同时也可在浆液较低的pH值下,防止脱硫设备结垢堵塞,增加系统运行的稳定性。加入添加剂后,系统在保证脱硫效率的前提下可少开1台浆液循环泵,降低了运行成本。     

Numerical simulation of an array of fences in Saemangeum reclaimed land

This paper discusses about the quantitative effect of windbreak fences on wind velocity in the reclaimed land at Saemangeum in South Korea. Windbreak fences were constructed in the reclaimed land to reduce the wind velocity to prevent the generation and diffusion of dust. However, up to this time, no in-depth studies were conducted to quantitatively measure the effect of the windbreak fences on wind velocity thus an optimum windbreak structure is not yet determined. Using CFD simulations, the effects of fence porosity, fence height, and the distance between the adjacent fences were investigated. A wind tunnel experiment was initially conducted and data gathered were used to develop the CFD models. From the experiments and CFD simulations, the overall percentage difference of the measured velocities was 7.20% which is generally acceptable to establishing the reliability of the CFD models. The reduction effect on wind velocity was measured in between the adjacent fences up to a height of 0.6 m from the ground surface. In terms of porosity ( = 0, 0.2, 0.4, 0.6), 0.2 was found to be the optimum value. Conversely, the effect of fence height (0.6, 0.8 and 1.0 m) showed no significant difference; therefore, 0.6 m height is recommended. In addition, the reduction effect of distance between the adjacent fences (2, 4 and 6 m) on wind velocity having a 0.2 porosity has decreased to about 75% regardless of the distance. In the case of the reclaimed land in Saemangeum, a decrease of 75% can prevent the generation and diffusion of dusts. However, the source of dusts is very large. Therefore, constructing an array of windbreak with 6 m distance between them is deemed necessary.     

新型转式垃圾焚烧过程中脱氯脱硫机理的研究

为了探讨有机垃圾焚烧过程钙基添加剂对HCl,SO_x生成特性的影响,分别在自行设计的中空水冷转式垃圾焚烧炉和固定床加热炉中进行了一系列的实验,研究结果表明新型转式焚烧炉具有强化传热传质特性,能提高HCl、SO_x的脱除率,可抑制有害气体的生成;同时也研究了 HCl,SO₂气体同时存在时,钙基添加剂对脱氯脱硫效率的影响规律。     

油田固体废物的毒性试验研究

通过对某油田3个区域井场的废弃钻井液和取自集输站及注水站的油泥(砂)等两种固体废物进行急性生物毒性试验和浸出毒性试验,试验结果表明:该油田的废弃钻井液急性生物毒性相对较大,油泥(砂)不具有急性生物毒性;这两种固体废物均不具有浸出毒性和腐蚀性。     

清洁生产在石油钻探行业中的应用

在介绍清洁生产理念的基础上,通过对石油钻探生产现状的分析,大量的引证了在钻探过程中应用清洁生产的可能性。对减轻钻井作业的末端处理负担,预防由于末端处理不完全造成的环境污染等方面作出了有益的探索。     

Supercritical Fluid Extraction for Forensic Analysis of Hydrocarbons in Soil

Supercritical fluid extraction (SFE) was investigated to evaluate its potential for obtaining high quality chromatographic fingerprints from soils encountered in environmental investigations. While the volatile and semivolatile fractions of light nonaqueous phase liquid (LNAPL) samples can be “fingerprinted” in a single chromatographic run, it is commonly not possible to obtain samples of LNAPL in the locations of interest. For this and other reasons, it was desirable to develop this method (SFE) of soil extraction, which allows chromatographic fingerprinting of the same quality routinely obtained with LNAPL so that environmental forensic investigations could be extended to areas beyond those containing LNAPL in monitoring wells. In this study, SFE was compared to conventional dichloromethane extraction. Both artificially spiked soil and soil from petroleum release sites were tested. Since water can be a problem when using the SFE method, particular attention was given to handling soils with high moisture contents. The SFE extracts showed excellent retention of low molecular components, including pentanes. Gas chromatography of SFE extracts yielded molecular distributions that showed no significant bias toward either low or high molecular weight components. These results show that SFE can be used to obtain an unbiased, single-run chromatographic “fingerprint” of both volatile and semivolatile hydrocarbons in contaminated soil samples.