城市生活垃圾水蒸气催化热解的实验研究

采用自行设计的外热式催化热解实验装置,以城市生活垃圾为原料,对温度(600℃～900℃)、物料的组分、加热方式、水蒸气以及白云石催化剂等影响垃圾热解的因素进行了分析。结果表明,气化温度、水蒸气、催化剂对垃圾热解性能影相显著。随热解温度的升高,产气量不断上升,H2和CO的含量增加,当温度为900℃时,产气量达到0.96m3/kg,H2和CO含量分别达35.1%和31.8%;催化剂使用、水蒸汽通入显著改善产品气质量,特别是H2含量,可达45%左右;挥发分含量较高的物料热解性相对较好;快加热方式有利于提高产品气质量。     

汽爆预处理对互花米草厌氧发酵产气特性的影响

针对互花米草厌氧发酵过程存在的结构抑制问题,采用高速汽爆设备,在1.5,2.0,3.0MPa条件下分别对其进行蒸汽爆破预处理试验,并采用揉搓处理作为对照.厌氧发酵试验结果表明,随汽爆压力的增加,累积产气率呈下降趋势,1.5,2.0,3.0MPa处理原料的单位挥发性固体(VS)累积产气量分别为293.6,176.1,145.4mL/g,对照为238.7mL/g.经2.0,3.0MPa处理的原料在发酵过程中存在酸积累现象,挥发性有机酸(VFA)中乙酸最高达10599.42mg/L,丙酸浓度高于1000mg/L,这是导致这2组原料累积产气量低于对照的主要原因.     

采用蒸气吹脱解附法对废弃活性炭回收醋酸丁酯的试验研究

试验用废弃活性炭做回收醋酸丁酯的研究,采用蒸气吹脱解附法,设计制作活性炭解吸塔,考察蒸气用量对活性炭解吸的影响,同时确定最佳解吸时间及可回收的丁酯量,并探讨回收醋酸丁酯的同时能够再生活性炭的试验条件。     

煤炭气化常压高温蒸汽锅炉的测试与分析

以洗浴行业为例,通过对煤炭气化高温蒸汽锅炉的节能、环保及安全指标的测试与分析,表明这种新型的锅炉可以在常压下产生150℃的高温蒸汽,在燃烧未经洗选的散煤的情况下,其排放的SO2和烟尘都达到国家一级排放标准,锅炉平均热效率可达78.05%,比同类大烟煤锅炉节省约30%,比型煤锅炉节省约50%,比燃油锅炉、燃气锅炉、电锅炉节省60%以上。     

Hydrogen explosion incident mitigation in steam reforming units through enhanced inspection and forecasting corrosion tools implementation

Hydrogen (H₂) explosion effects recently examined, are confirming the devastating loss scenarios to humans, environment, assets, and associated business interruption. H₂ production is a core process in refineries used in further process steps. Steam reforming of natural gas or a mix with naphtha or LPG is a common hydrogen production technique, where the latest technologies have adopted enhanced metallurgies to minimize explosion risk and the associated maintenance cost following plant degradation owing to corrosion effects. However, corrosion rates are still high in specific areas of piping and process equipment. The aim of this paper is to present a methodology based on semi-quantitative RBI modeling according to regulations by API and recent EN standards, adopting a family of linear regression forecasting models that depict the yearly corrosion rate (per corrosion loop) of a hydrogen production steam reforming unit; this is done under different operating conditions (e.g., temperature, pressure, and fluid speed), metallurgy and other related physicochemical variables. The model is based on the examination of both ultrasonic wall thinning measurements and the examination of quantitative crosslinking total corrosion effects along with the physicochemical properties prevailing in different plant corrosion loops. The outcome of the regression analysis is an expansive family of multivariable equations describing, with a defined accuracy, the yearly corrosion rate and associated lifespan forecast per corrosion loop, and per examined part. These equations were further utilized in a custom-made database that can be used as an additional loss prevention tool by the hydrogen production unit management team. Evaluation results regarding the tool efficiency are presented in the following of this paper.     

球形氧化铝负载Ni-Co双金属催化剂上沼气重整制氢——操作条件的影响

前期研究开发出了活性、稳定性和抗积碳性能都较好的沼气重整制氢Ni-Co/La2O3-Al2O3催化剂。在此基础上选用商业球形氧化铝作为载体(4~5 mm)并掺杂La2O3,用浸渍法制备了Ni-Co/La2O3-Al2O3球形催化剂,以CH4/CO2体积比为1的混合气模拟沼气,考察了操作条件对工业尺度催化剂沼气重整反应性能的影响。结果表明:负载活性组分的γ-Al2O3球形催化剂的沼气重整活性基本达到小试的水平。反应温度升高有利于提高催化剂的重整活性,850℃以上催化剂的活性趋于稳定。反应温度升高有利于减少催化剂的表面积碳,却加速了金属颗粒的团聚。随着空速的增加,催化剂的活性显著降低。较好的催化剂还原方式为用纯H2在700℃下还原2 h,用该方式还原的催化剂反应后金属粒径较小,平均积碳速率较低。     

水蒸气改善钙基CO2吸收剂循环活性的研究

对钙基CO2吸收剂的循环活性改善进行了研究,分析了水蒸气处理对吸收剂的最大转化率、比表面积及孔分布等微观结构变化的影响。结果表明,经水蒸气处理后,钙基CO2吸收剂的循环活性得到了改善,最大转化率比未经水蒸气处理可提高约50百分点;水蒸气处理可大大提高钙基CO2吸收剂的比表面积,并有效改善其孔径分布状态,可使其稳定保持较高的转化率;含碳能源直接制氢过程可在不需要任何添加剂或辅助手段的条件下,有效保持钙基CO2吸收剂的循环活性。     

Dynamic simulation of a decentralized polygeneration plant providing SNG,steam and power

The behaviour of a decentralized polygeneration plant providing synthetic natural gas (SNG), steam and electrical power is simulated in three scenarios in this study. The plant size is based on an assumed capacity of decentralized polygeneration plants processing 1070 m³ h^?1 (STP) of syngas. 396 m³ h^?1 (STP) of raw SNG, 0.4 t h^?1 of steam at 5 bar and 670 kW of electrical power can be generated by the plant at the reference scenario. Methanation reactor and steam generator are modelled in detail. Further results indicate that such a polygeneration plant can provide positive and negative operation reserves for the electricity network to the extent of 100% of the reference power output, while the amount of generated steam varies by less than 40%. At the same time, the generated SNG quality keeps constant. Lower variations in the amount of generated steam are applicable when reducing the operation reserve capacity.     

蓄热式高温带压蒸汽发生器设计

介绍了自制蓄热式高温带压蒸汽发生器的工作原理及运行过程,对炉体结构进行了设计计算,设计并计算了保温层的厚度,通过部分热态实验,验证了高温带压蒸汽发生器设计的合理性和系统运行的可靠性。试验结果表明,经过高温带压蒸汽发生器蓄热室的换热,可以生产出压力在0.2～0.4 MPa、温度在650℃以上的高温过热水蒸气。从而说明系统的整体设计能满足要求。     

Dry reforming of methane over oil palm shell activated carbon and ZSM-5 supported cobalt catalysts

In this study, cobalt supported oil palm shell activated carbon (Co/OPS-AC) and ZSM-5 zeolite (Co/ZSM-5) catalysts have been prepared for dry reforming of methane. Cobalt ratios of 6.0 and 14.0 wt% were deposited via wet impregnation method to the OPS-AC and ZSM-5 catalysts. The catalysts were characterized by XRD, N₂ adsorption--desorption isotherms, BET surface area, SEM, FESEM-EDX, TPR-H₂, and TPD-NH₃. The dry reforming of methane was performed using a micro reactor system under the condition of 10,000 ml/h.g-cat, 3 atm, CH₄/CO₂ ratio of 1.2:1.0 and temperature range from 923 K to 1023 K. The gaseous products were analyzed by gas chromatography (GC) with thermal conductivity detector (TCD) and further quantified to determine the conversions of CH₄ and CO₂, and the yields of CO and H₂. Experimental results revealed both catalysts exhibited lower conversions of CO₂ and CH₄ with the increase in temperature from 923 K to 1023 K. The reduced conversions may be due to the formation of carboneous substance on the catalyst known as coking. Comparatively, Co/OPS-AC gave higher conversions of CO₂ and CH₄ as well as higher yields of H₂ and CO as it has a higher surface area than Co/ZSM-5 which subsequently rendered higher activity for the reforming of methane. With the increasing cobalt loadings and reaction temperature, OPS-AC(14) catalyst exhibited improved activity and H₂/CO ratio. Based on these results, cobalt supported OPS activated carbon catalyst was suggested to be more effective for CO₂ and CH₄ conversions.