Effect of fluid concentration in titanium machining with an atomization-based cutting fluid (ACF) spray system

The aim of this work is to investigate the effect of metal-working fluid (MWF) concentration on the machining responses including tool life and wear, cutting force, friction coefficient, chip morphology, and surface roughness during the machining of titanium with the use of the ACF spray system. Five different concentrations from 5 to 15% of a water-soluble metalworking fluid (MWF) were applied during turning of a titanium alloy, Ti–6Al–4V. The thermo-physical properties such as viscosity, surface tension and thermal conductivity of these concentrations were also measured. The test results demonstrate that the tool life first extends with the increase in MWF concentration and then drops with further increase. At low concentration (e.g., 5%), a lack of the lubrication effect causes to increase in a higher friction at the tool–chip interface resulting in severe chipping and tool nose/flank wear within a short machining time. On the other hand, at high concentration, the cooling effect is less. This increases cutting temperature and a faster thermal softening/chipping/notching of the tool material and higher friction at the tool–chip–workpiece interaction zones resulting in early tool failure. A good balance between the cooling and the lubrication effects seems to be found at the 10% MWF concentration as it offers the best machining performance. However, machining with flood coolant is observed to perform the best in the range of 5–7%.     

Influence of additives in the end‐use mixes of tebufenozide on deposition,adhesion and persistence in spruce foliage

Abstract

A commercial flowable formulation of tebufenozide, RH‐5992 2F [N'‐t‐butyl‐N'‐(3,5‐dimethylbenzoyl)‐N‐(4‐ethylbenzoyl) hydrazine], was diluted with water, water and canola oil, and water and the methyl ester of canola oil, to provide six end‐use mixes with concentrations of 35 and 70 g of active ingredient (Al) litre^‐1. The mixes were applied at 70 and 140 g Al ha^‐1 over white spruce [Picea glauca (Moench) Voss] seedlings in a laboratory spray chamber and foliar concentrations of tebufenozide were determined over a 60‐d period. At intervals of time post‐spray, seedlings were sprayed with monosized droplets of Sunspray®11N as rainfall, and the amount of tebufenozide knocked off from foliage was determined. The potential energy of adhesion (PEA) of the Al particles on the foliage increased with time and varied according to the type of end‐use mix, its viscosity and the dosage sprayed.

The end‐use mixes were applied over white spruce trees under field conditions and persistence of tebufenozide was investigated. DT₅₀ values were influenced by the type of mix and dosage sprayed. Oil‐containing mixes and higher dosages increased the PEA of tebufenozide particles.     

静电作用下的气溶胶粒子在液滴表面沉降效应的研究

介绍了气溶胶粒子在液滴表面沉降效率的计算方法、分析了气溶胶粒子、液滴均荷电或其中之一荷电时，在粘性流场和势流场中液滴表面捕集效率，并与他人的研究成果（近似理论解和数值解）进行了对比。     

新型离心式脱硫塔气液两相流数值模拟

利用FLUENT软件和SIMPLE算法对新型旋流脱硫塔的气液两相流场进行了数值模拟。计算中气相采用了RSM湍流模型,颗粒相采用了Lagrange坐标系下的随机轨道模型。分析结果表明,气相流场具有强旋流特性;喷射液滴的直径、喷淋量和烟气流速影响其在塔内的分布:喷射液滴粒径越大、喷射量越小、烟气流速越大,入口段降温越少;塔体上方截面平均浓度随液滴粒径的增加而降低,随液气比的增加而增加,随烟气流速的增加会先增加至最高值然后降低。喷淋液滴在其他运行参数不变时,平均粒径范围为0.5～1 mm,会对进口烟气起到较好的净化与降温的作用,并使塔体上方喷淋液滴在截面z=4.15 m处浓度分布均匀且覆盖率高;在保证液滴粒径较小时,通过降低烟气流速或增加喷淋量可提高液滴喷淋覆盖率,使得烟气与喷淋充分接触。计算得到的气相流场分布与实测值吻合较好,证明了数学模型的合理性,为进一步优化分离器结构提供了可靠依据。