Inertia welding for assembly of copper squirrel cages for electric motors

The automotive industry is developing designs and manufacturing processes for new generations of electric motors intended for use in hybrid and electric vehicles. There is interest in replacing the aluminum traditionally used in induction motor rotors with copper to improve motor capability. This paper focuses on solid-state welding to join copper end rings to copper spokes in the fabrication of copper rotors. Inertia friction welding was explored to examine weldability of these copper components. A better understanding of inertia welding characteristics will help the advancements in its application for induction rotors. The limitations of this application are discussed.     

Photoassisted Fenton degradation of phthalocyanine dyes from wastewater of printing industry using Fe(Ⅱ)/γ-Al2O3 catalyst in up-flow fluidized-bed

Fe(II)/γ-Al2O3 powders synthesized using the dipping method were produced from a mixed aqueous solution containing aluminium oxide(γ-Al2O3) and iron(II)-precursor(FeSO4), and used for photoFenton degradation of phthalocyanine dyes(PCS) under ultraviolet(UV) irradiation in an up-flow fluidized bed. The catalysts were characterized by XRD, ESCA, BET, EDS and SEM. The results showed that Fe2+ion was compounded on the γ-Al2O3 carrier. The effects of different reaction parameters such as catalyst activity, dosage and solution pH on the decolorization of PCS were assessed. Results indicated that maximum decolorization(more than 95%) of PCS occurred with20 wt% Fe(II)/γ-Al2O3 catalyst(dosage of 60 g/L) using a combination of UV irradiation and heterogeneous Fenton system. The degradation efficiency of PCSincreases as pH decreases, exhibiting a maximum efficiency at pH 3.5. The recycled catalyst was capable of repeating three runs without a significant decrease in treatment efficiency, and this demonstrated the stability and reusability of catalyst.     

Biosorption of Cu(II) and Zn(II) onto a lignocellulosic substrate extracted from wheat bran

We studied the removal of copper and zinc ions from aqueous solutions using a lignocellulosic substrate obtained by an acido-basic treatment of wheat bran. The sorption capacity of this material was investigated through batch and column experiments. Batch experimental results showed that the retention capacity of the lignocellulosic substrate was 0.20×10^–3 mol g^–1 at pH 4.5 for copper(II) and 0.24×10^–3 mol g^–1 at pH 6.5 for zinc(II). Column experiments showed a reduced sorption capacity for both ions compared to batch experiments. Batch and column data were analysed using the Langmuir equation in order to determine the affinity constant and the binding capacity of the sorbent and to compare both retention processes.     

Biosorption of copper, zinc, cadmium and nickel by Chlorella vulgaris

The sorption capacity of the microalga, Chlorella vulgaris, was investigated using different metals (Cu, Zn, Cd and Ni), in both monometallic and bimetallic solutions. The final metal concentrations were significantly low. In the case of copper, an acid pretreatment (at pH 3) of the biomass was required to avoid an excessive increase in pH and the subsequent precipitation of metal during tests. This pretreatment was not necessary for the rest of the metals. The study of the influence of pH led to a greater metal uptake at a higher pH, suggesting a clear competition between metal cations and protons during the biosorption process. The biomass concentration was also a relevant variable, and the best sorption capacities were achieved at the lowest biomass concentration. pH also had a great influence on the elution of the metal retained by the biomass. The best recovery yields were obtained for the lower pH of the eluent solution. Sorption isotherms were well fitted to the Langmuir model, for both single-metal and two-metal systems. In both cases, the biomass showed a greater affinity for Cd.     

The contemporary copper cycle of Asia

A regional stock and flow model for an industrial metal was developed based on the substance-flow framework. Using this model, the contemporary copper cycle of the Asian region was constructed by aggregating country-level production and import and export data for different stages of the copper cycle. The reliability and availability of data were assessed both qualitatively and quantitatively. Asia as a region is a net importer of copper. There is a significant build-up of copper in use at a rate of nearly 3TgCu/year. The per capita generation of copper waste (0.4kgCu/(capita-year)) and the rate of secondary recovery of copper are low compared with Europe and North America. Japan's rates of use, waste generation, and recycling of copper are all much larger than the continental average. A tremendous potential exists in the region to utilize the copper content of the in-use reservoir, and subsequently to enhance copper recycling rates in the future. A set of metrics for the copper cycle is suggested in order to address sustainability issues related to resource policy and the environmental management of copper.     

Toxicity of copper in sewage sludge

Sewage sludge is a source of organic matter and nutrients, but a major obstacle for its recycling is that the municipal wastewater sludge has low but significant levels of contaminants. This investigation, on the acute toxicity of copper in sewage sludge, was conducted with three organisms, Daphnia magna, Lemna minor and Raphanus sativus (seeds). The toxicity of the leakage water from sewage sludge spiked with CuSO(4) was studied for 64 days. The toxicity increased during the first 8-16 days and then started to decrease. The first increase in toxicity was due to ammonia, but after 32 days, a dose-related effect of copper was found. After 64 days, L. minor had an EC50 of 3800 mg Cu/kg dw for 7 days growth inhibition, a LOEC of 3200 mg Cu/kg dw and a NOEC of 1600 mg Cu/kg dw. D. magna had an EC50 of 18100 mg Cu/kg dw (24-h immobility) and a NOEC of 12800 mg Cu/kg dw. Root elongation of R. sativus was reduced at 25600 mg Cu/kg dw. Both for Daphnia and Lemna, the pH of the leakage water had an effect of the toxicity. This means that chemical speciation and bioavailability is very important for the hazard assessment of copper in sludge and soil.     

催化动力学光度法测定痕量铜（Ⅱ）

研究了在稀硫酸介质中，用α，α‘－联吡啶作活化剂，痕量铜催化高碘酸钾氧化茂红Ｔ的褪色反应及动力学条件，建立了催化动力学光度法测定痕量铜的方法。检测限为０．４１μｇ／ＬＣｕ，线性范围为０－０．８μｇ／２５ｍＬＣｕ。方法操作简单，灵敏度高，准确性好，可用于水质及人发中痕量铜的测定，结果满意。     

火焰原子吸收法间接测定环境水中的硫化物

利用空气-乙炔火焰原子吸收法间接测定水中硫化物,方法适用于环境水中硫化物的测定.用改进后的装置进行预处理,样品中加入10ml磷酸,用氮气作载气将生成的硫化氢吹出,载气流量50ml/min,吹气40min.用pH4.5的乙酸-乙酸钠缓冲介质中的Cu(Ⅱ)作吸收液,并加入95％的乙醇作气泡分散剂.测定吸收液水相中剩余的Cu(Ⅱ),以达到间接测定硫化物的目的.方法相对标准偏差为1.6％～3.4％,检测下限0.02mg/L.     

Optimization of the electrocoagulation process for the removal of copper, lead and cadmium in natural waters and simulated wastewater

Chemical, electrochemical and flow variables were optimized to examine the effectiveness of the electrocoagulation process for the removal of copper, lead and cadmium. The electrochemical process, which uses electrodes of commercial laminate steel, was applied to simulated wastewater containing 12 mg dm(-3) of copper, 4 mg dm(-3) of lead and 4 mg dm(-3) of cadmium. The optimum conditions for the process were identified as pH=7, flow rate=6.3 cm(3) min(-1) and a current density between 31 and 54 A m(-2). When the electrode geometric area and time of electrolysis reached critical values, the copper removal reached a maximum value of 80%. A linear relationship was identified between the current density and the mass of generated sludge. In addition, a linear relationship was found between specific energy consumption and current density. The results of this investigation provide important data for the development of an industrial-scale electrolytic reactor.     

鳗鲡仔鱼(Anguilla japonica Temn. et Schl.)对铜离子的回避反应

本文力图用回避实验的方法分析铜离子对闽江鳗鲡及其他水产资源的影响。实验在流水中进行,温度为16±0.5℃,pH为7.43±0.2,溶解氧为62-68.9%;鱼体长为46-69.5mm,重量为174.2-226.6mg;每一浓度测试20次。当浓度为0.0001ppm时,回避度为12.81%;浓度为0.016ppm时,有明显的回避反应,回避度为58.28%;浓度升至0.064ppm时,回避度84.74%,为完全回避。