Cost effective alternative in meeting the required Safety Integrity Level (SIL)

Demonstrating process safety has always been one of the paramount concerns of Engineering, Procurement, and Construction (EPC) companies in the industrial sector, especially with the development of stringent standards such as IEC-61508 and IEC-61511. One of the means of process safety demonstration is through Safety Integrity Level (SIL) Verification. In some cases, SIL verification results show that several Safety Instrumented Functions (SIFs) do not meet their required SIL; and one of the actions is to add new SIF components. However, with the addition of new components comes a change order, which eventually leads to added cost and time overruns for design and construction projects; and in some instances, introduces additional risks to the system. This paper presents a case study based on the SIL verification report of a design and construction project. The scenario of interest involves the over-pressurization in the High Pressure (HP) Flare Knock-Out (KO) Drum which activates a SIF that will close two Shutdown Valves (SDVs), preventing added pressure to be delivered to the KO Drum. Seeing as two SDVs in a 2oo2 configuration need to be closed, the SIF was not able to meet its target failure measure of SIL 2. Three cases were set, in order to meet the required SIL. The first one involves adding new SDVs; the second case made use of upstream existing SDVs, while the third one is similar with the second but differs in configuration of the SDVs. SIL verification was performed for all three cases through the Fault Tree Analysis modeling technique. Results of this study suggest that using existing instruments can be a cost effective way of meeting the required SIL, which eliminates all the hassle and potential risk introduced when bringing in new instruments to the design.     

攀钢修建公司安全管理工作的经验

叙述了安全与经济效益及安全管理与施工进度、工期的关系,指出安全工作必须从严从细、从实管理,走现代化的管理之路。     

建筑物拆除作业的安全技术

对旧建筑物拆除,诸如墙体、基础、砖石建筑物、地板、油罐等容器、铜结构和特殊结构建筑物的拆除中的一般安全技术措施、拆除设施的设置、警告装置、安全装置,均作了较具体而明确的要求;对机械法拆除和爆破法拆除两种拆除方法中的安全技术要求,也有简要论述。     

硅锰合金电炉烟气干法净化煤气回收的设计与分析

结合9000kVA硅锰合金电炉烟气净化,对干法烟气净化、煤气回收工艺中烟气参数的选取和控制、安全保证等问题进行了分析,并对其进行了技术经济性评价。     

深入推行点检定修制强化起重设备安全管理

介绍了起重设备点检定修制的含义和内容 ,与计划检修相比较 ,指出了点检定修制的优点 ,为强化起重设备安全管理 ,推荐了一种行之有效的方法。     

Analysis of gas dispersion and ventilation within a comprehensive CAD model of an offshore platform via computational fluid dynamics

Maintaining an adequate air flow with a desired air quality that is free from hazardous gases is among the most important actions taken toward the improvement of safety in any process plant. Due to the increased focus on the consequences of existing hazardous material on safety, health, and the environment, air quality and sufficient ventilation within a plant has been increasingly considered in the design stage. This paper investigates and analyzes methane and hydrogen sulfite dispersion and the effect of air ventilation within a CAD model of an offshore platform using computation fluids dynamics (CFD). In addition, this method and its principals could be utilized in any other hazardous environment. Simulations of possible hazardous events along with solutions for preventing or reducing their probability are presented to better assess the data. These investigations are performed by considering hypothetical hazardous scenarios which consist of gas leakages from pipes and process equipment under different conditions. After drafting a precise and highly detailed CAD model of the plant and performing CFD simulations on this model, the results of gas behaviors, dispersion, distribution, accumulation, and its possible hazards are investigated and analyzed. The larger amount of details of the actual plant model in CFD simulation are obtained by using a combination of different methods and software. These include PDMS for 3-D drawing of the plan, Rinoceros for geometrical integration of the process equipment and facilities, and Sharc Harpoon which meshes the model. Moreover, the probability of inducing ignitable or toxic concentration of gases within the atmosphere and air ventilation of the unit is considered by these investigations.     

The role of component arrangement in complex safety instrumented systems—A case study

The arrangement of components plays a key role in the performance of complex Safety Instrumented Systems (SIS), in which a SIS logic solver is interlocked with other logic solvers, to share a final element, for instance. The position of the components and the way they are utilized affects the reliability characteristics, such as the Probability of Failure on Demand (PFD), Spurious Trip Rate (STR), architectural sensitivity and model uncertainty. This case study uses quantitative and qualitative approaches to elaborate on various aspects of component arrangement in complex SIS. Numerous simplified models are analyzed; new classification is introduced for SIS components based on their response to demand; a set of guidelines are developed for SIS architecture design, with a focus on component arrangement; and the use of these guidelines is demonstrated in a real-life example, where an existing turbine SIS is modified to incorporate a new over-speed protection system. The simplified models and the turbine upgrade project are also used to explain the issue of unknowns and uncertainties in reliability analysis and how these issues can be addressed in SIS architecture by optimizing component arrangement.     

Methods and models in process safety and risk management: Past,present and future

The paper reviews past progress in the development of methods and models for process safety and risk management and highlights the present research trends; also it outlines the opinions of the authors regarding the future research direction in the field. Based on the open literature published in the leading journals in the field of safety, risk and reliability, the review covers the evolution of the methods and models developed for process safety and risk management. The methods and models are categorized as qualitative, semi-quantitative, quantitative and hybrid. The progress in the last few decades is discussed in the context of the past. Developments in the current decade formulate the basis of the present trends; future directions for research in these fields are also outlined. The aim of the article is to provide a historical development in this field with respect to the driving forces behind the development. It is expected that it will help researchers and industrial practitioners to gain a better understanding of the existing concepts. At the same time the aim is to provide direction to bridge the existing gaps through research and developments.     

Safety in shipping: the human element

INTRODUCTION: There are numerous diverse papers that have addressed issues within maritime safety; to date there has been no comprehensive review of this literature to aggregate the causal factors within accidents in shipping and surmise current knowledge. METHODS: This paper reviewed the literature on safety in three key areas: common themes of accidents, the influence of human error, and interventions to make shipping safer. The review included 20 studies of seafaring across the following areas: fatigue, stress, health, situation awareness, teamwork, decision-making, communication, automation, and safety culture. RESULTS: The review identifies the relative contributions of individual and organizational factors in shipping accidents, and also presents the methodological issues with previous research. CONCLUSIONS: The paper concludes that monitoring and modifying the human factors issues presented in this paper could contribute to maritime safety performance. IMPACT ON INDUSTRY: This review illustrates which human factors issues are prevalent in incidents therefore this gives shipping practitioners a focus for interventions.     

劳动安全卫生标准体系编制探讨

阐述了劳动安全卫生标准体系研究的目的与意义,分析比较了劳动安全卫生标准分类的几种可能方案,着重讨论并提出整个劳动安全卫生标准体系的层次结构方框图。