压力容器安全等级综合评定的实践

依据国家有关在用压力容器检验法规标准,结合金川公司压力容器的使用情况及多年来的检验实际,阐述了压力容器安全等级综合评定的方法。     

Sulfate reduction behavior in pressure-bearing leachate saturated zone

Attention should be paid to the sulfate reduction behavior in a pressure-bearing leachate saturated zone. In this study, within the relative pressure range of 0–0.6 MPa, the ambient temperature with the highest sulfate reduction rate of 50°C was selected to explore the difference in sulfate reduction behavior in a pressure-bearing leachate saturated zone. The results showed that the sulfate reduction rate might further increase with an increase in pressure; however, owing to the effect of pressure increase, the generated hydrogen sulfide (H₂S) could not be released on time, thereby decreasing its highest concentration by approximately 85%, and the duration extended to about two times that of the atmospheric pressure. Microbial community structure and functional gene abundance analyses showed that the community distribution of sulfate-reducing bacteria was significantly affected by pressure conditions, and there was a negative correlation between disulfide reductase B (dsrB) gene abundance and H₂S release rate. Other sulfate reduction processes that do not require disulfide reductase A (dsrA) and dsrB genes may be the key pathways affecting the sulfate reduction rate in the pressure-bearing leachate saturated zone. This study improves the understanding of sulfate reduction in landfills as well as provides a theoretical basis for the operation and management of landfills.     

校正弯曲回弹分析及校正力确定

通过分析板材塑性弯曲时的校正压力与弯曲力矩之间的关系,研究了校正压力对减少板材回弹的作用.这对校正弯曲的工艺设计具有十分重要的意义.     

高层建筑防烟楼梯间正压值与门洞风速试验及分析

对一座 32层综合性高层建筑的楼梯间与前室的机械加压送风系统进行现场试验 ,测定了几种不同工况下楼梯间、前室的正压值、门洞风速、送风机风量、加压送风口风速、系统的阻力损失等参数。笔者着重分析了正压值和门洞风速的试验结果 ,试验暴露了加压送风系统设计、验收、防排烟产品质量等存在许多问题 ,亟待解决。同时也发现了《高规》条文中存在某些不完善之处。试验表明 ,高层建筑防烟楼梯间及前室的加压送风系统如果设计不当 ,火灾时 ,不仅不能起到保证人员安全逃生的作用 ,甚至可能成为严重的安全隐患     

几种常用的压力容器带压堵漏技术

带压堵漏技术是指在不影响生产正常进行的前提下,带温、带压修复泄漏部位,达到重新密封目的的一种特殊技术手段。本文就工作中的实践经验,总结了几种实用的带压堵漏方法。     

Scaling of dust explosion violence from laboratory scale to full industrial scale – A challenging case history from the past

The standardized K_St parameter still seems to be widely used as a universal criterion for ranking explosion violence to be expected from various dusts in given industrial situations. However, this may not be a generally valid approach. In the case of dust explosion venting, the maximum pressure P_max generated in a given vented industrial enclosure is not only influenced by inherent dust parameters (dust chemistry including moisture, and sizes and shapes of individual dust particles). Process-related parameters (degree of dust dispersion, cloud turbulence, and dust concentration) also play key roles. This view seems to be confirmed by some results from a series of large scale vented dust explosion experiments in a 500 m³ silo conducted in Norway by CMI, (now GexCon AS) during 1980–1982. Therefore, these results have been brought forward again in the present paper. The original purpose of the 500 m³ silo experiments was to obtain correlations between P_max in the vented silo and the vent area in the silo top surface, for two different dusts, viz. a wheat grain dust collected in a Norwegian grain import silo facility, and a soya meal used for production of fish farming food. Both dusts were tested in the standard 20-L-sphere in two independent laboratories, and also in the Hartmann bomb in two independent laboratories. P_max and (dP/dt)_max were significantly lower for the soya meal than for the wheat grain dust in all laboratory tests. Because the available amount of wheat grain dust was much larger than the quite limited amount of available soya meal, a complete series of 16 vented silo experiments was first performed with the wheat grain dust, starting with the largest vent area and ending with the smallest one. Then, to avoid unnecessary laborious changes of vent areas, the first experiment with soya dust was performed with the smallest area. The dust cloud in the silo was produced in exactly the same way as with the wheat grain dust. However, contrary to expectations based on the laboratory-scale tests, the soya meal exploded more violently in the large silo than the wheat grain dust, and the silo was blown apart in the very first experiment with this material. The probable reason is that the two dusts responded differently to the dust cloud formation process in the silo on the one hand and in the laboratory-scale apparatuses on the other. This re-confirms that a differentiated philosophy for design of dust explosion vents is indeed needed. Appropriate attention must be paid to the influence of the actual dust cloud generation process on the required vent area. The location and type of the ignition source also play important roles. It may seem that tailored design has to become the future solution for tackling this complex reality, not least for large storage silos. It is the view of the present author that the ongoing development of CFD-based computer codes offers the most promising line of attack. This also applies to design of systems for dust explosion isolation and suppression.     

浅谈压力容器制造过程中的材料监检

加强制造过程中对材料的质量控制与监督检验,确保材料选用得当、材料质量过关,是保证压力容器产品质量的前提条件。本文以钢制压力容器为例,结合相关规范、标准,从材料质量证明书、材料标准、熔炼方法、化学分析、材料复验、材料代用等角度阐述了压力容器制造监检过程中的些许案例与经验。     

加压接触氧化法处理啤酒废水技术

介绍了加压接触氧化法处理啤酒废水的技术,当进水COD在1600mg／L左右,停留时间在6～7h时,COD去除率达90％以上。      

A beetle antennae search improved BP neural network model for predicting multi-factor-based gas explosion pressures

A gas explosion in an underground structure may cause serious damage to the human body and ground buildings and may result in huge economic losses. The pressure of the gas explosion is an important parameter in determining its severity and designating an emergency plan. However, existing empirical and computational fluid dynamics (CFD) methods for pressure prediction are either inaccurate or inefficient when considering multiple influencing factors and their interrelationships. Therefore, for a more efficient and reliable prediction, the present study developed a multifactorial prediction model based on a beetle antennae search (BAS) algorithm improved back propagation (BP) neural network. A total of 317 sets of data which considered factors of geometry, gas, obstacle, vent, and ignition were collected from previous studies. The results showed that the established model can predict pressures accurately by low RMSE (43.4542 and 50.7176) and MAPE (3.9666% and 4.9605%) values and high R² (0.7696 and 0.7388) values for training and testing datasets, respectively. Meanwhile, the BAS algorithm was applied to improve both the calculation efficiency and the accuracy of the proposed model by enabling a more intelligent hyperparameter tuning method. Furthermore, the permutation importance of input variables was investigated, and the length (L) and the ratio of length and diameter (L/D) of geometry were found to be the most critical factors that affect the explosion pressure level.     

Effect of concentration and ignition position on vented methane–air explosions

Experiments were conducted in a 1 m³ vessel with a top vent to investigate the effect of methane concentration and ignition position on pressure buildup and flame behavior. Three pressure peaks (p₁, p₂, and P_ext) and two types of pressure oscillations (Helmholtz and acoustic oscillations) were observed. The rupture of vent cover results in p₁ that is insensitive to methane concentration and ignition position. Owing to the interaction between acoustic wave and the flame, p₂ forms in the central and top ignition explosions when the methane–air mixture is near–stoichiometric. When the methane–air mixture is centrally ignited, p₂ first increases and then decreases with an increase in the methane concentration. The external explosion-induced P_ext is observed only in the bottom ignition explosions with an amplitude of several kilopascals. Under the current experimental conditions, flame–acoustic interaction leads to the most serious explosions in central ignition tests. Methane concentration and ignition position have little effect on the frequency of Helmholtz and acoustic oscillations; however, the Helmholtz oscillation lasts longer and first decreases and then increases as the methane concentration increases for top ignition cases. The ignition position significantly affects the Taylor instability of the flame front resulting from the Helmholtz oscillation.