Microstructure of 2205 duplex stainless steel joint in submerged arc welding by post weld heat treatment

The 2205 duplex stainless steel (DSS) is of both good properties austenitic steel and ferritic steel, which applies to the shipbuilding industry usually. In this paper, the OM, XRD and microhardness test methods are used to analyze the variation of submerged arc welded (SAW) joints with and without post weld heat treatment (PWHT). The research results show that the σ phase disappear in the fusion edge zone near heat affect zone (HAZ) and an increase in the welded center zone during the follow-up PWHT, while the amount of γ phase is decreased in the welded center zone with PWHT. A segregation distribution of some second phases is also found in the welded center zone after PWHT. There have two pick values of microhardness arise in the fusion edge zone and the welded center zone separately without PWHT. However, a maximum value of microhardness at the fusion edge zone near HAZ is disappeared and the other is still held at the welded center zone during PWHT. It can be attributed to the changes of second phases, element diffusions and particle segregation during PWHT. A developing mechanism is issued to demonstrate the second phases transferring of the 2205 DSS SAW joints by PWHT.     

Development of chemically produced hydrogen energy-based impact bonding process for dissimilar metals

There has been a growing demand in the fabrication of dissimilar metal parts for application in the automotive, aerospace, defense, chemical and nuclear industries. Welding of dissimilar materials can be accomplished via impact welding, which can minimize the formation of a continuous inter-metallic phase, while chemically bonding dissimilar metals. This paper discusses an innovative technique for bonding dissimilar metals by chemically produced hydrogen energy by reacting aluminum powder and water. Experiments were carried out to study impact bond characteristics using copper and stainless steel cylindrical billets. The influence of nosed flyer billet angle and billet mass on bonding characteristics were studied. The test results have demonstrated that the nosed flyer billet angle has significant influence on wavy bond patterns at the interface. Among the three flyer billet nose angles of 9°, 12° and 15°, the billets with a flyer angle of 15° resulted in a complete wave morphological pattern along the whole sample cross-section. This study shows the potential of developing a cost effective system/machinery where discrete metal parts can be bonded at near net shape.     

铝合金LC52对接焊海洋大气应力腐蚀研究

在设计制作的恒载荷大气应力腐蚀试验装置上，进行了铝合金LC52对接焊拉伸试样的海洋大气应力腐蚀试验研究。，对海洋大气应力腐蚀试验中断裂的、加载应力为0.5σ。的试样分析表明．铝合金LC52焊接件在海南海洋大气环境下存在应力腐蚀开裂：Cl^-富集于SCC部分的含钙和／或含硫的第二相质点，促进了应力腐蚀开裂．获得了铝合金LC52焊接的海洋大气SCC失效特征。     

超级钢闪光对焊电热耦合过程温度场分布的有限元分析

为研究超级钢闪光对焊闪光阶段焊件的温度场分布 ,建立了轴对称有限元模型。运用单元死活技术解决闪光时液体过梁爆破引起物质烧损的模拟问题 ,提出了闪光焊过程中电热耦合作用的模拟方法。考虑单元死活的有限元分析结果与试验结果更加吻合 ,为选择和优化闪光焊焊接参数以及为闪光焊过程顶锻阶段的热力耦合过程的模拟提供了有效的分析手段     

弧焊机器人用数控焊接变位机的研制

依据现有进口弧焊机器人的技术特点和工作要求 ,研制了与之配套的数控焊接变位机。该机工作台可进行旋转和倾斜两个运动 ,可使工件在最佳的位置进行焊接 ,与弧焊机器人一起构成了柔性加工单元。在实际焊接应用中 ,效果良好     

电焊烟尘的危害及其防护效果

本文介绍了电焊烟尘对人体某些系统的危害和可能的原因,对现阶段烟尘的防治状况进行了讨论,并介绍了常用和正在开发的除尘方法,以及它们的实施效果。在此基础上进行总结,得出目前除烟尘的技术手段不能使其完全达标。在此现实情况下,提出防治烟尘和个体防护工作的几点建议。     

硫酸盐还原菌对EH40焊接钢海水腐蚀的影响

目的研究无菌和SRB体系中EH40钢焊接接头的母材区、热影响区和焊缝区腐蚀差异。方法利用金相显微镜观察、失重法、电化学测试、扫描电镜和X射线光电子能谱仪等分析手段。结果焊缝区微观组织由块状铁素体(BLF)和魏氏组织(W)组成;热影响区可再分为粗晶区(CGHAZ)和细晶区(FGHAZ)两个区;母材区主要由BLF、AF和少量珠光体组成。在无菌对照体系中,焊缝区腐蚀速率为0.0026 mm/a,混合区次之,为0.0023 mm/a,母材区最小,为0.0019 mm/a。含SRB体系中,各区的腐蚀速率为:焊缝区(0.0037 mm/a)混合区(0.0034 mm/a)母材区(0.0030 mm/a)。热影响区腐蚀产物形貌粗大,点蚀孔也较大。结论焊缝区比母材区容易腐蚀,由此易造成小阳极大阴极加速腐蚀,热影响区容易发生点蚀。SRB能促进三个区域试样腐蚀加速。     

焊接车间烟尘特性及治理措施

焊接生产会产生烟尘,焊接烟尘给人体带来的危害是比较严重的,焊接烟尘的治理方法有多种,合理选用可使焊接生产变成绿色环保型作业.     

变光焊接眼护具响应时间定义分析

通过对不同标准的变光焊接眼护具响应时间定义分析，提出各标准定义及计算值的区别，以利于帮助消费者进行产品选择和企业对产品设计的改进。     

反应器引压端法兰焊接阀门断裂原因分析

通过对Z41H-160型阀体端法兰断裂件的宏观检查、化学成分分析、金相分析、断口形貌观察、EDS能谱分析和维氏硬度测试等研究,表明阀体热处理不当致使硬度超高,阀门结构不合理导致硫化物应力腐蚀是阀体断裂的主要原因。