Application of digital technologies about water network in steel industry

To improve the efficiency of water use and reuse, a digitalized water network system was implemented in a steel industrial complex. The system consisted of four parts: online instrument and sensing devices, programmable logic controller, data communication network and control center based on expert knowledge. The system achieved real-time monitoring, diagnosis, and early warning of cooling water system using data collected inline, and enabled data connectivity and transmission of self-developed software applications on personal computer. This research used a steel enterprise as a case study. After the analysis of its cooling water system and water-saving potential using water balance test, a digitalized water network was evaluated and implemented, and we believe this network can be suitable for steel industry in general.     

Long-term sustainability of metal immobilization by soil amendments: Cyclonic ashes versus lime addition

A soil column leaching experiment was used to gain insight into the long-term metal immobilization capacity of cyclonic ashes (CAH) compared to lime (LIME). Twenty six years of rainfall were simulated. Initially, all amended soils were brought to an equal soil pH. This was done to obtain optimal conditions for the detection of metal immobilization mechanisms different from just a pH effect. During the simulation period, soil pH in all treatments decreased in parallel. However, the evolution of metal mobility and phytoavailability showed a clearly distinct pattern. The strong reduction in metal immobilizing efficiency observed in the lime treatment at the end of the simulation period was much less pronounced, or even absent, in the CAH treatments. Moreover, metal accumulation in plants grown on the CAH amended soil was significantly lower compared to the untreated and the lime treated soil. CAH + SS treatment delivered the strongest reductions in metal mobility and bioavailability.     

Short-Term Opportunities for Decreasing CO2 Emissions from the Steel Industry

There is a strong political will to decrease CO₂ emissions. Although the steel industry only accounts for some 5% of worldwide CO₂ emissions (which totalled 1,200 million tonnes per annum in the late 1990s), it will be strongly affected by this. The EU, for example, is putting up strong economic incentives for reductions. This is taking place at a time when demand for steel products is greater than ever. To radically change existing processes and production routes to decrease the CO₂ emissions would be extremely expensive, even if it were possible. Nevertheless, many of the solutions which have been discussed seem to go in this direction. The other alternative discussed seems to be the creation of process solutions and alterations that lead to a focusing of CO₂ streams, i.e., much higher CO₂ concentrations in flue gases than today, for entrapment of the CO₂ so that it is not discharged into the atmosphere. These solutions are feasible, but expensive.

However, there exists today a number of solutions and technologies which, if fully implemented, could substantially decrease CO₂ emissions without seriously altering current methods of operation; they are short-term viable solutions. The present paper reviews and discusses such technologies, throughout the steel production paths. If these solutions are fully implemented, the combined impact on CO₂ emissions from the steel industry worldwide is estimated to be a reduction of 100–150 million tonnes of CO₂ per annum, i.e., current emissions can be reduced by some 8–10% within a relatively short time span.     

煤层注水中水分蒸发现象的研究

对煤层注水的水分蒸发现象进行了研究 ;提出了注入水分蒸发的力学平衡公式 ;研究了影响水分蒸发的各项因素。在此基础上 ,提出了在注水钻孔中添加粘尘棒 ,阻止注入水分过早蒸发的新方法 ,并进行了纯水和粘尘棒溶液在煤体中蒸发的试验。     

武钢一炼钢厂平炉跨间7.15m平台钢梁加固

简述了针对平台粱变形进行加固改造,以提高其使用寿命的方法.     

Twin-roll casting of aluminum–steel clad strips

The results of experiments on twin-roll casting of aluminum–steel clad strips are presented. For the first time this energy-saving production technology for a clad material of this metals combination was implemented. Besides the experimental equipment and processing details, the results of metallographic, electron microprobe and transmission electron microscopy analysis of the aluminum–steel interface are shown. The pack rolling and deep-drawing tests of the twin-roll cast clad strips were performed to check their applicability for a further processing using plastic deformation. In addition adhesive strength of the bond was tested. The performed analysis have shown the formation of a continuous, thin and uniform layer of intermetallic phases on the materials interface of approx. 3 μm thickness having an adhesive strength over 70 MPa.     

The influence of iron flow on iron resource efficiency in the steel manufacturing process

An iron resource efficiency is proposed to define a measure of the natural iron resources saved in the steel manufacturing process. A simplified iron flow diagram is presented for the steel manufacturing process. The influences of various deviations in iron flow from the simplified iron flow diagram on iron resource efficiency are analyzed. The relationships between iron resource efficiency of unit processes and the final product are also discussed. As an example, data from a steel plant are used to analyze the influence of iron flow on its iron resource efficiency of finial product in the steel manufacturing process, the influence of iron resource efficiency of unit process on iron resource efficiency of the final product, and give some measures to improve the iron resource efficiency of the steel manufacturing process.     

Dynamic material flow analysis of steel resources in Korea

Material flow analysis (MFA) is an evaluation technique that systematically identifies the flows and stocks of materials within predefined spatial and temporal boundaries. In this paper, the steel resources in Korea are investigated using dynamic MFA. Iron ore and steel scrap are added as raw material components during the production processes of steel, which is then used in a variety of product groups such as construction products, transportation equipment, machinery/metal products, electrical/electronic devices, and other products through fabrication and manufacturing processes. When such product groups are discarded, they are either recycled or landfilled. With consideration for the lifetimes of various product groups in conjunction with steel resource flows in Korea, dynamic MFA is conducted on the flows of steel stock change and annual scrap generation. By 2020, these two flows are expected to increase by as much as 40% and 30%, respectively, compared to 2008, with transportation equipment, in particular, envisaged to experience high growth. At the current recycling rate, however, it will be hard to meet future scrap demand. According to the scenario analysis, 100% of this future scrap demand can be supplied domestically if the recycling rate is increased to over 70% for all product groups, except construction products and transportation equipment, which already have high recycling rates. By 2020, the reduction in scrap importation costs is projected to offer a financial gain of 2.3 billion dollars.     

通过剖析达钢二次能源综合利用分析钢铁行业节能减排潜力

二次能源综合利用是我国钢铁行业完成节能减排既定目标的技术关键.本文通过对达钢二次能源综合利用的剖析,评述了钢铁行业节能减排的潜力.     

Structuring cooperative behavior under the National Environmental Policy Act of the United States

A trend is presently under way to streamline the compliance requirements of the National Environmental Policy Act of the United States through cooperative assessment procedures. Since the law was enacted in 1970, however, participants in the assessment process have tended to settle disagreements by adversarial rather than cooperative means. This study focuses on a highly acclaimed environmental assessment procedure undertaken by the U.S. Steel Corporation for its proposed $4.0 billion Lakefront Steel Plant. Survey research data were gathered to measure the underlying management philosophy perceived by interorganizational representatives, who attended a series of Technical Team meetings designed to coordinate the assessment effort and to open communication channels. A social psychological scale of behavioral dimensions was adapted from Likert to define the composition and the extent of cooperation at these meetings. A newly constructed scale was used to measure the quantity and quality of representation by each of the major organizations involved. Informal interviews were conducted with project participants to obtain further insight into member interaction. Results indicate that democratic problem solving was in evidence but also suggest a preference by respondents for improved procedures. The paper outlines areas of concern voiced by respondents and offers the means for improving the operating procedures of similar interorganizational environmental assessments.