化工企业储运系统恒功率电伴热带的应用及风险控制

通过不同类型电伴热带的特性比较,分析化工储运的生产特点和对电伴热适应性要求,找出储运系统电伴热应用过程存在的主要风险因素,从风险控制的角度提出恒功率电伴热带的方案设计、安装、运行管理、故障排除、应急管理5个方面的优化措施,以提高恒功率电伴热系统的安全性、稳定性。     

电弧离子镀TiN涂层沉积工艺研究

目的优化电弧离子镀沉积TiN涂层的制备工艺,分析不同N_2/Ar条件对涂层微观结构和力学性能的影响机制,进一步强化和研究TiN涂层的优异性能。方法采用带有附加线圈磁场的电弧离子镀技术在不同N_2/Ar条件下制备TiN涂层,利用扫描电子显微镜、X射线衍射仪、超景深显微镜、维氏硬度计、薄膜应力仪和高温摩擦机观察涂层微观结构、测试力学性能。结果随着N_2/Ar流量比的增加,涂层表面形貌得到改善,大颗粒的数量和尺寸明显减少,表面变得光滑致密。TiN涂层的生长取向由沿(110)晶面择优生长,逐渐转变为沿(111)晶面择优生长。涂层显微硬度呈上升趋势,硬度最高为2260HV;当N_2/Ar流量比为2:1时,摩擦系数最低为0.71,磨损率最低为1.5×10~(-2)μm~3/(N·μm),磨痕边界清晰,大颗粒和磨屑较少。结论当N_2/Ar流量比为2:1时,TiN涂层结构致密,且具有最佳的各项力学性能。     

北京地区村镇建筑防火现状调查与分析

火灾统计资料显示农村地区建筑面临比城市地区要高的火灾风险。为了掌握北京周边农村地区村镇建筑防火情况,保护农村地区人民生命财产安全,有效预防村镇建筑火灾,从村镇规划及布局、消防安全现状、户舍基本情况以及户舍内外的火灾载荷调查入手,对北京周边区县村镇建筑防火现状进行调查与分析。分析调查结果,发现该地区村镇建筑防火条件薄弱,与相关规范差距很大,人员消防意识淡薄,火灾隐患大。根据调查结果提出了有效的防火改进措施。     

Utilisation of steel slags as neutralising agents in biooxidation of a refractory gold concentrate and their influence on the subsequent cyanidation

A study on the possibilities to utilise steel slag as neutralising agent in biooxidation of a refractory gold concentrate has been done with reference to commercial grade slaked lime. The idea has been to reduce the operating costs for neutralisation in the biooxidation plant, which is known to be the second largest operating cost. Other benefits would be savings in cost for landfilling of slag, possibilities to recycle elements present in the slag and savings of virgin limestone deposits. The slags used were an EAF slag and a slag from ladle refining; both originating from Swedish scrap based steel-making. Continuous biooxidation of the refractory gold concentrate was conducted in a single-stage 5 L reactor at a retention time of 56 h. The neutralisation capacity was determined by comparing the amount needed, per ton of feed concentrate added, to maintain the desired pH of 1.5 during steady state operation. Slaked lime had the highest neutralisation capacity with 110 kg/ton feed followed by ladle slag and EAF slag with values of 152 and 267 kg/ton feed, respectively. Sulphide mineral oxidation was similar and high in all cases although the ladle slag results were slightly better. Gold recoveries after cyanide leaching on the residues obtained were also similar and were in the range of 86-89%. However, the cyanide consumption expressed as kilogram cyanide per ton of concentrate fed to biooxidation, was double in the case of ladle slag and three times as much for the EAF slag compared to the slaked lime experiment. The increased cyanide consumption could not be explained only by the increased amount of elemental sulphur obtained in the slag experiments. The elemental sulphur formed had different reactivities as seen from the thiocyanate formation and cyanide losses due to thiocyanate formation were 16%, 32% and 40% for EAF slag, slaked lime and ladle slag, respectively. It is concluded that the ladle slag could be a possible replacement for limestone if they are mixed in proper proportions so that the microbial carbon dioxide demand is met whereas the EAF slag is less suitable due to the very fine reaction products obtained which gave operational problems with filtration and washing. To come further, experiments with the normal multi-stage biooxidation set-up with total retention time of 120 h should be performed which would increase the sulphur oxidation and eventually also reduce the cyanide consumption.     

基于FTA法的电动车火灾事故的分析

本文利用FTA(事故树)法分析了电动车弓l发火灾事故的主要原因.通过建立电动车引发火灾的事故树,并计算事故树的最小割集,最小径集与基本事件的结构重要度,从而提出预防火灾的安全防范措施.     

Study of high-tech process furnace using inherently safer design strategies (I) temperature distribution model and process effect

High-tech industries, such as those producing semiconductor and TFT-LCD (Thin Film Transistor Liquid Crystal Display), have recently become the most important economic activities in Taiwan. Each of these industries has a complete chain of supply from raw material production, production pre-processing, product manufacturing, to waste handling. Any company in the chain is a critical component, since any accidents of fire, explosion, gas leakage, or power outage would cut off the supply chain, causing inability of continuous operation. In industries of semiconductor and TFT-LCD, great amounts of special gases and chemicals with many machinery equipments are used in the production processes. In cases of accidents or improper installation, this chain of supply, from raw material production, preproduction, product manufacturing, to waste handling materials and equipments may cause severe damages or incidents.This study used the existing model of the horizontal furnace to develop a simulation program. The simulation results were consistent with the existing model, and produced even slightly better results on temperature distribution and temperature sensitivity. The simulation model applied on a vertical furnace could provide data on furnace temperature control for industrial use. Meanwhile, this study also deduced actual temperature control and an ISD strategy, which are consistent with design strategy principles.The validation results on the proposed temperature distribution model suggested that the model can be applied in temperature distribution and sensitivity analysis to obtain adjustment and control models for various heating zones. In the case of a single tool, when processing reduction is 60 pieces, switching off the two heating zones can reduce 44% of power output, for a capacity utilization rate of 93.7% for the entire plant. The application of the proposed temperature control model can reduce power consumption by 121.4 kWh. In addition, with the same number of tools, facilities layouts in two cases have an area difference of 41.4775 m², thus shortening the evacuation time for operators. The experimental results proved that the proposed model has realized the ISD principles of intensification, attenuation, and limitation of effects.     

基于PLC的电器能效测试系统设计

文章通过介绍一种基于PLC并符合GB 21519-2008要求的储水式热水器能效测试系统设计方案,研究PLC在电器能效测试的应用。该系统采用PLC作为下位机,控制电磁阀通断给所检测的样品供水和排水,通过读取能耗检测元件信号计算出能耗值,通过重量传感器输出量的变化换算得出储水式热水器的容积,利用温度模块测得样机各点的温度值;上位机采用PC机,利用组态软件,对现场实施监控与数据实时处理,通过友好的界面快速、实时、准确分析、计算、储存能效值。该系统的设计能有效地提高能效测试的可靠性和工作效率。     

220kV拟建输变电工程环境影响评价分析

随着电网规模的不断扩大,220 k V电压等级的输变电网络将越来越多地介入人们的日常生活,如何对民众关心的220 k V输变电工程进行客观的环境影响评价分析成为越来越重要的实际问题。以某拟建220 k V输变电工程环境影响评价为例,介绍了评价因子尤其是电磁环境的现状监测、类比监测及模式预测综合分析,深入分析了该拟建输变电工程环境影响评价全过程,对输变电工程环境影响评价工作具有一定的指导意义。     

高炉渣制备聚硅酸硫酸铝铁混凝剂

以高炉渣为原料,分别采用酸浸及碱浸-酸化工艺得到铁、铝离子及聚硅酸,再将铁、铝离子引入聚硅酸制得聚硅酸硫酸铝铁(PSAFS)混凝剂。考察了PSAFS的聚合条件对焦化废水混凝效果的影响,并与市售混凝剂进行了对比。实验结果表明:PSAFS的最佳制备条件为n(Al+Fe)∶n(Si)=0.53,混凝剂p H=1,熟化时间0.5 h,熟化温度60℃;PSAFS加入量为4 m L/L时,混凝效果最好,对焦化废水的浊度和COD的去除率分别达到98.9%和74.5%;PSAFS的性能优于市售的3种混凝剂。     

基于混合生命周期方法的私人电动汽车温室气体排放研究

近年来,电动汽车因其在行驶过程中无任何尾气排放,被各国政府视为推动交通部门清洁、低碳发展的重要途径,主要发达国家纷纷推出了各自的电动汽车发展战略。但是,由于电力属于二次能源,其上游电力生产阶段的能源消费是否清洁将对电动汽车的减排效果产生重要影响。考虑到目前中国绝大部分电力源于煤炭,电动汽车是否真正有益于减排还有待进一步验证。目前一些专家和学者基于传统的过程生命周期评价方法对电动汽车的能源消费、温室气体排放做了一些研究,但研究结果差异较大。为了对电动汽车的减排效果进行更精确的研究,本文采用混合生命周期方法对电动汽车的能源消费、温室气体排放进行了计算。同时,在考虑电动汽车的燃料生命周期、车辆制造生命周期的基础上,将相关配套充电设施建设生命周期纳入到电动汽车的全生命周期系统边界内,以使对电动汽车全生命周期的研究结果更加完整、精确。研究结果显示,纯电动汽车并非是"零排放"的,在燃料周期,虽然纯电动汽车的单位里程能源消费强度较小,约为传统汽油车的94.6%,但以煤为主的高碳电力结构导致目前纯电动汽车燃料周期的单位里程温室气体排放强度约为传统汽油车的1.12倍;车辆周期内,纯电动汽车的能源消费和温室气体排放量也略高于传统汽油车;此外,配套充电设施的建设也将增加纯电动汽车全生命周期的能源消费和温室气体排放量。综合燃料、车辆及充电设备的全生命周期,在当前的电源结构及技术条件下,电动汽车虽然具有较高的能源效率和较好的石油替代效果,但其全生命周期内的煤炭消费较高,导致其温室气体排放量高于传统汽油车,在当前的情况下大规模发展电动汽车并不利于温室气体减排。