弹簧支吊架在管道设计上的应用

安全生产、环境保护，对技术密集、连续化生产，易燃易爆的石油化工企业尤为重要。炼油厂装置区装有带油、带压，有毒可燃、腐蚀性物料和气体的设备及管道，对炼厂的安全，环保构成威胁。如何在管道设计过程中合理设计是保证管道和设备正常运行的关键     

螺旋钢管盘制成形的一种新方法

对如何在三辊卷板机上进行盘制螺旋钢管、盘管所用模具及成形工艺作了介绍.     

大口径薄壁无缝铝管变薄旋压工艺

介绍采用离心铸坯——变薄旋压方法制作大口径薄壁铝管的工艺.包括简要工艺流程、特点、适用范围等.该工艺为解决国内大口径薄壁无缝铝管提供了新的途径.     

Hydroforming of locally heat treated tubes

In tube hydroforming, the process chain can be very long as it may involve several pre-forming operations (e.g. bending, crushing, end forming, etc.) which are usually followed by an intermediate annealing stage. Conventional annealing is performed in batches and it is often perceived as a long, relatively expensive and non-environmentally friendly operation. For this reason, in this paper local intermediate heat treatment is proposed as a promising alternative solution, in order to reduce the throughput process time. The study has been carried out on a real tubular motorcycle part, by performing both experiments and numerical simulations, in order to verify whether local annealing can be an effective substitute of conventional global annealing. Several alternative ways of locally heat treating an Al6060 tube right before hydroforming have been investigated. The results demonstrate that a feasible solution can be found, with local heat treatment of relatively small portions of the tube.     

土工管袋技术在湖库底泥脱水中的应用研究

为掌握土工管袋充填过程的变化规律及脱水效果,在疏浚船舶和絮凝剂的配合下,通过对土工管袋首次充填过程及后续充填过程进行实验研究,筛选出了最佳的管袋种类、获得了充填过程管袋高度变化曲线、管袋利用效率、底泥脱水后含水率变化曲线以及充填施工过程中的控制方法等技术指标,为土工管袋的工程化提供了指导,为管袋技术的大规模应用和技术集成化奠定了一定的基础。     

Dynamic model for a heat exchanger tube rupture discharging a high-pressure flashing liquid into a low-pressure liquid-filled shell

Shell-tube type heat exchangers are often used to exchange heat between a high-pressure fluid and a low-pressure fluid. The pressure difference between these two fluids could be significantly high. In the event of a partial or full rupture of a tube, a problem may arise in that a transient pressure rise phenomenon could occur due to the flashing of the high-pressure sub-cooled fluid in the tube into the low-pressure shell, which may cause the shell to rupture with subsequent damage to equipment. This paper presents a dynamic model to describe the transient phenomenon occurring on the shell side following various scenarios of tube rupture. The spatial and temporal aspects of the flow transients along the pressure safety valve riser are accounted for by solving the one-dimensional continuity and momentum hyperbolic partial differential equations as applied to the liquid-filled riser. The dynamics of the attached piping system are also accounted for via two mechanistic models; the first is based on an inertial-resistive assumption of the fluids in this system, while the other is based on the assumption of anechoic perturbations passing through a long section of the attached piping. The latter is justified in cases where the attached piping is long enough such that reflections from the downstream end do not interfere with transients occurring in the shell during the initial phase of fluid flashing into the shell side following rupture. The various phases of this phenomenon are described, however the paper focuses on the initial phase of the phenomenon during which shell overpressure may be encountered. The model is applied to two ethylene heaters in tandem; the first uses propylene on the shell side to heat the ethylene on the tube side, while the second uses methanol, also on the shell side. The ratio between the shell design pressure to the tube design pressure in these two heaters are 0.169 and 0.154, respectively, hence the motivation to accurately model the transients involved in this phenomenon. The practical aspects and discussion around techniques to alleviate potential overpressure scenarios due to tube rupture are emphasized throughout the paper.     

锅炉屏式过热器近集箱处爆管原因分析及改进措施

某电厂锅炉屏式过热器管在近集箱处发生爆管,本文通过宏观形貌检查、化学成分分析、机械性能测试及金相组织分析等方法对其爆管原因进行了系统分析。根据分析结果推断:集箱或管子内异物堵塞,导致管子材质劣化,但仅更换炉内管段,未更换炉外材质劣化管段,最终在长期运行中发生爆管。最后针对具体失效原因,提出了普查屏过管、失效分析、清洁工程及加强监督等改进措施。     

微波处理沥青烟气的探讨研究

采用响应曲面分析法,对微波处理沥青尾气时,管式炉加热温度、沥青烟预热温度及流量对处理沥青烟的影响进行了分析。结果表明:微波高温加热处理沥青烟气的方法,大大提高了焚烧法处理沥青尾气的效率,并且具有成本降低、设备简单、易于操作、易于控制、系统阻力较小、污染小等特点,这一工艺的提出,也为沥青烟气的处理方法开拓了新的道路。     

300MW机组锅炉屏式过热器爆管原因分析

某电厂300MW机组锅炉在投产运行仅仅13260小时便发生了屏式过热器爆管事故,经初步分析该不锈钢管弯管是由于固溶化处理不当,在残余应力、热应力及氟离子等共同作用下,在奥氏体晶界薄弱处产生晶间腐蚀微裂纹,继而不断发展并最终造成爆管事故的发生。建议加强原材料验收检验及规范锅炉运行操作规程,以最大限度减少此类事故的发生。     

我国长管拖车安全技术发展综述

长管拖车作为专用气体储运装备实现国产化已有10余年时间,其关键部件——长管拖车气瓶(即大容积无缝钢瓶)由于充装介质多易燃、易爆、且具腐蚀性和毒性,具有较高的安全隐患和潜在危险,因此国家将其纳入特种设备进行全寿命安全监管。中国特种设备检测研究院作为长管拖车定期检验专业机构,累计检验长管拖车气瓶万余只,对其制造使用工况、典型失效模式和缺陷评定方法积累了大量数据。本文综述了我国长管拖车气瓶的制造使用现状、安全检验现状和发展趋势,为长管拖车在我国的安全使用及发展提供依据。