Industrial symbiosis contributing to more sustainable energy use - an example from the forest industry in Kymenlaakso, Finland

Industrial symbiosis (IS) studies the physical flows of materials and energy in local industrial systems using a systems approach. In this study the total fuel and energy use, and greenhouse gas emissions are calculated for an ‘industrial park’ operating in the same manner as an IS. Moreover the relevance of industrial symbiosis, particularly one centred on pulp and paper manufacturing, in moving towards more sustainable fuel consumption and reduced greenhouse gas emissions is discussed. The system is compared to hypothetical stand-alone production. Moreover, possibilities to reduce the energy use and total greenhouse gas emissions of the park are identified.     

中国能源煤化工基地循环经济发展研究

能源煤化工基地由煤矿开采、燃煤发电、煤化工和建材四大主导产业组成,各个主导产业之间的产品、原料、能量、废弃物在一定程度上可以在行业内部或基地内部循环利用,达到节能、降耗、低碳、绿色的目的。本文构建了能源煤化工基地的循环经济框架,并针对各主导行业提出了发展循环经济的途径。     

浅谈利用水源热泵技术回收钢铁厂循环水余热

钢铁厂存在大量的低热工业循环水,对这部分热能的再利用有利用于节能减排并为企业创造效益,与传统的锅炉供暖相比没有燃烧过程,不排放废气、废水、废渣,符合可持续发展和环保的要求,节能和环境效益十分明显,更具有推广价值.     

Increasing urban water self-sufficiency: new era, new challenges

Urban water supplies are traditionally based on limited freshwater resources located outside the cities. However, a range of concepts and techniques to exploit alternative water resources has gained ground as water demands begin to exceed the freshwater available to cities. Based on 113 cases and 15 in-depth case studies, solutions used to increase water self-sufficiency in urban areas are analyzed. The main drivers for increased self-sufficiency were identified to be direct and indirect lack of water, constrained infrastructure, high quality water demands and commercial and institutional pressures. Case studies demonstrate increases in self-sufficiency ratios to as much as 80% with contributions from recycled water, seawater desalination and rainwater collection. The introduction of alternative water resources raises several challenges: energy requirements vary by more than a factor of ten amongst the alternative techniques, wastewater reclamation can lead to the appearance of trace contaminants in drinking water, and changes to the drinking water system can meet tough resistance from the public. Public water-supply managers aim to achieve a high level of reliability and stability. We conclude that despite the challenges, self-sufficiency concepts in combination with conventional water resources are already helping to reach this goal.     

Assessing the potential of yield improvements, through process scrap reduction, for energy and CO2 abatement in the steel and aluminium sectors

Targets to cut 2050 CO₂ emissions in the steel and aluminium sectors by 50%, whilst demand is expected to double, cannot be met by energy efficiency measures alone, so options that reduce total demand for liquid metal production must also be considered. Such reductions could occur through reduced demand for final goods (for instance by life extension), reduced demand for material use in each product (for instance by lightweight design) or reduced demand for material to make existing products. The last option, improving the yield of manufacturing processes from liquid metal to final product, is attractive in being invisible to the final customer, but has had little attention to date. Accordingly this paper aims to provide an estimate of the potential to make existing products with less liquid metal production.Yield ratios have been measured for five case study products, through a series of detailed factory visits, along each supply chain. The results of these studies, presented on graphs of cumulative energy against yield, demonstrate how the embodied energy in final products may be up to 15 times greater than the energy required to make liquid metal, due to yield losses. A top-down evaluation of the global flows of steel and aluminium showed that 26% of liquid steel and 41% of liquid aluminium produced does not make it into final products, but is diverted as process scrap and recycled. Reducing scrap substitutes production by recycling and could reduce total energy use by 17% and 6% and total CO₂ emissions by 16% and 7% for the steel and aluminium industries respectively, using forming and fabrication energy values from the case studies. The abatement potential of process scrap elimination is similar in magnitude to worldwide implementation of best available standards of energy efficiency and demonstrates how decreasing the recycled content may sometimes result in emission reductions.Evidence from the case studies suggests that whilst most companies are aware of their own yield ratios, few, if any, are fully aware of cumulative losses along their whole supply chain. Addressing yield losses requires this awareness to motivate collaborative approaches to improvement.     

An energetic perspective on the relationship between disturbance and ecosystem productivity

Previous ecological models for disturbance from energetic perspectives have focused on destructive pulses by which storages in a system are quickly drained during disturbance events and recovered thereafter. However, considering the wide range of disturbance intensities, frequencies, and durations in nature, disturbance effects on ecosystem energetics would be better understood by diversifying the disturbance effects on specific system configurations or energy pathways. Based on two hypotheses, we built simulation models of the variable disturbance-productivity relationships observed in a freshwater aquatic microcosm study. First, we hypothesized that disturbances will differentially alter the intrinsic rates of energy pathways in a system. Second, we hypothesized that there is a disturbance threshold where response of the intrinsic rates changes abruptly. Simulation results showed variable patterns of gross primary productivity (GPP) during the disturbance and post-disturbance periods under the diverse scenarios of disturbance effects on the intrinsic rates. Simulation results confirmed that the second hypothesis (i.e., disturbance threshold) was essential to achieve a U-shaped or peaked disturbance-productivity relationship. We evaluated the models by comparing them with the results of the microcosm tests, and suggested possible mechanisms of the variable disturbance-productivity relationships by varying parameters related to the disturbance effects on the intrinsic rates and the disturbance thresholds.     

Scenario analysis of energy-based low-carbon development in China

China＇s increasing energy consumption and coal-dominant energy structure have contributed not only to severe environmental pollution,but also to global climate change. This article begins with a brief review of China＇s primary energy use and associated environmental problems and health risks. To analyze the potential of China＇s transition to low-carbon development,three scenarios are constructed to simulate energy demand and CO2 emission trends in China up to 2050 by using the Long-range Energy Alternatives Planning System（LEAP） model. Simulation results show that with the assumption of an average annual Gross Domestic Product（GDP） growth rate of 6.45%,total primary energy demand is expected to increase by 63.4%,48.8% and 12.2% under the Business as Usual（BaU）,Carbon Reduction（CR）and Integrated Low Carbon Economy（ILCE） scenarios in 2050 from the 2009 levels. Total energy-related CO2 emissions will increase from 6.7 billion tons in 2009 to 9.5,11,11.6 and11.2 billion tons; 8.2,9.2,9.6 and 9 billion tons; 7.1,7.4,7.2 and 6.4 billion tons in 2020,2030,2040 and 2050 under the BaU,CR and ILCE scenarios,respectively. Total CO2 emission will drop by 19.6% and 42.9% under the CR and ILCE scenarios in 2050,compared with the BaU scenario.To realize a substantial cut in energy consumption and carbon emissions,China needs to make a long-term low-carbon development strategy targeting further improvement of energy efficiency,optimization of energy structure,deployment of clean coal technology and use of market-based economic instruments like energy/carbon taxation.     

锅炉节能节水近零排放成套技术的工程实践

采用锅炉节能节水近零排放成套技术对企业锅炉系统进行改造,保证企业锅炉在零排污工况下的安全、经济运行,降低了企业能源和水资源消耗,减少污染排放,降低企业生产成本,增强企业竞争力,具有安全、节能、节水、减排等特点。实践证明：锅炉吨蒸汽补水量从1．5m^3下降到0．073m^3;吨蒸汽废水排放量从1．4m^3下降到0．004m^3;吨蒸汽耗煤量由168．3kg下降到152．3k;锅水溶解固形物从3000mg／L下降到2100mg／L;碳钢腐蚀率≤0．001mm／a、阻垢率≥99．95％。2台35t／h中压锅炉年可节约费用825．3万元。     

Influence of displacement constraints in thermomechanical analysis of laser micro-spot welding process

The evolution of mechanical components into smaller size generating a need for microwelding of these components using laser which offers better control as compared to arc and plasma processing. The present article describes the numerical simulation of laser micro-spot welding using finite element method. A two dimensional Gaussian distributed surface heat flux as a function of time is used to perform a sequentially coupled thermal and mechanical analysis. The model is used for simulating laser micro-spot welding of stainless steel sheet under different power conditions and configurations of mechanical constraints. The temperature dependent physical properties of SS304 have been considered for the simulation and an isotropic strain hardening model has been used. The simulated weld bead dimensions have been compared with experimental results and temperature profiles have been calculated. The maximum deformation of 0.02 mm is obtained with maximum laser power of 75 W. The thermal stress is more inducing factor to temperature induced residual stresses and plastic strain as compared to mechanical constraints. The plastic strain changes significantly by displacement constraints as compared to residual stress.     

Influence of welding speed and power on residual stress during gas tungsten arc welding (GTAW) of thin sections with constant heat input: A study using numerical simulation and experimental validation

The temperature distribution and residual stresses for a GTAW circumferential butt joint of AISI 304 stainless steel using numerical simulation have been evaluated. For evaluation of weld induced residual stresses, the analysis of heat source fitting was carried out with heat inputs ranging from 200 to 500 J/mm to arrive at optimal heat input for obtaining proper weld penetration and heat affected zone (HAZ). For this chosen heat input, the influence of different weld speeds and powers on the temperature distribution and the residual stresses is studied. The heat source analysis revealed the best choice of heat input as 300 J/mm. The residual stresses on the inner and outer surfaces, and along the radial direction were computed. Increase in temperature distribution as well as longitudinal and circumferential residual stresses was observed with the increase in weld speed and power. The validity of the results obtained from numerical simulation is demonstrated with full scale shop floor welding experiments.