Effect of oxide-based fluxes on mechanical and metallurgical properties of Dissimilar Activating Flux Assisted-Tungsten Inert Gas Welds

Present investigation is to study the “Effect of Activating Fluxes on Mechanical and Metallurgical Properties of Dissimilar Activated Flux-Tungsten Inert Gas Welds”. Effect of current, welding speed, joint gap and electrode diameter on weld bead dimensions on 6 mm thick dissimilar weld between carbon steel to stainless steel, was studied under Activated Flux-Tungsten Inert Gas Welding process. During this investigation three different types of oxide powders were used-TiO₂, ZnO and MnO₂. After welding samples were subject to mechanical testing, in addition to characterization via micro hardness and microstructures of Normal Tungsten Inert Gas Welds and Activated Flux-Tungsten Inert Gas Welds. Activating fluxes TiO₂ and ZnO are effective fluxes for Activated Flux-Tungsten Inert Gas Welding of dissimilar weld between CS to SS. Highest depth/width (D/W) ratio reported under TiO₂ and ZnO fluxes compare to Normal-Tungsten Inert Gas Welds. Lowest angular distortion was observed under TiO₂ flux compare to Normal-Tungsten Inert Gas Welds. Mechanical properties, Joint Efficiency of Activated Flux-Tungsten Inert Gas Welds are higher than normal-Normal Tungsten Inert Gas Welds. Tensile Test specimens of both the processes failed from the parent metal (carbon steel side). Carbon migration from CS to SS, had occurred which led to failure of weld joints from CS side.     

Microstructure of 2205 duplex stainless steel joint in submerged arc welding by post weld heat treatment

The 2205 duplex stainless steel (DSS) is of both good properties austenitic steel and ferritic steel, which applies to the shipbuilding industry usually. In this paper, the OM, XRD and microhardness test methods are used to analyze the variation of submerged arc welded (SAW) joints with and without post weld heat treatment (PWHT). The research results show that the σ phase disappear in the fusion edge zone near heat affect zone (HAZ) and an increase in the welded center zone during the follow-up PWHT, while the amount of γ phase is decreased in the welded center zone with PWHT. A segregation distribution of some second phases is also found in the welded center zone after PWHT. There have two pick values of microhardness arise in the fusion edge zone and the welded center zone separately without PWHT. However, a maximum value of microhardness at the fusion edge zone near HAZ is disappeared and the other is still held at the welded center zone during PWHT. It can be attributed to the changes of second phases, element diffusions and particle segregation during PWHT. A developing mechanism is issued to demonstrate the second phases transferring of the 2205 DSS SAW joints by PWHT.     

45~#钢在西双版纳大气环境下的腐蚀研究

目的研究西双版纳热带雨林地区大气环境下材料的初期腐蚀行为。方法使用45#碳钢在西双版纳大气环境下进行1年的大气暴露腐蚀试验,并利用质量损失分析、SEM、XRD和FTIR等技术,分析45#碳钢在西双版纳大气环境下暴露1年的腐蚀行为。结果 45#碳钢的腐蚀产物以γ-FeOOH,Fe(OH)3和Fe3O4为主,并有少量的α-FeOOH。结论西双版纳大气环境腐蚀性为C2级。在暴露1年的时间内,锈层化学稳定性随试验时间的延长逐渐增强,对基体的保护性逐渐加大。     

某大型钢结构项目喷涂废气污染防治措施可行性分析研究

钢结构建筑是一种新型的节能环保的建筑体系,大多数大型钢结构产品在生产过程中均需要进行抛丸除锈、喷涂处理,使用油漆进行喷涂过程中将不可避免地产生含TVOC(主要为甲苯、二甲苯和非甲烷总烃)的有机废气。大型钢构类生产项目喷涂废气的收集和处理尤为困难。文章结合某大型钢结构生产企业实际采取的喷涂废气治理方法进行喷涂废气污染防治可行性分析,旨在为同类项目喷涂废气污染治理及进一步改良涂装废气治理工艺和技术提供参考依据。     

双层板桁钢梁应力分析

以跨度最大的双层斜拉桥闵浦大桥为背景,研究了双层板桁钢梁桥面板的受力特性,阐述了精细壳单元与梁单元结合的整体有限元模型,并分析了上、下桥面间腹杆的受力特性与桥面板的应力分布特性;采用桥面纵横梁间带U肋精细桥面模型,分析了桥面板和U肋在车辆荷载作用下的应力分布.研究表明,上、下层桥面横桥向应力小于纵桥向应力,并且横桥向应...     

设置限位器双向隔震铁路桥梁车桥耦合动力响应研究

对铅芯橡胶双向隔震铁路桥梁在列车荷载作用下的力学性能进行了研究,针对双向隔震铁路桥梁中存在的问题,提出了设置限位器的解决方案,并对设置限位器的双向隔震铁路桥梁进行了车桥耦合动力响应分析.研究结果表明,采用常规隔震设计方法的铅芯橡胶支座在横桥向的初始刚度和屈服强度均不能满足规范要求,设置限位器后,双向隔震铁路桥梁的力学性...     

不同构造措施的钢管混凝土边框钢板剪力墙抗震性能试验研究

钢管混凝土边框钢板剪力墙是一种新型抗震剪力墙,为了比较不同构造措施对该新型剪力墙抗震性能的影响,进行了3个剪跨比为1.5的钢管混凝土边框钢板剪力墙低周反复荷载试验.其中,试验模型1为墙体钢板与边框柱钢管焊接,试验模型2为墙体钢板与边框柱钢管螺栓连接,试验模型3为墙体钢板开孔并与边框柱钢管焊接.通过试验研究,比较了各剪力...     

湖北省某钢铁厂工业区及周边铅污染调查

为了解湖北省某钢铁厂周边铅污染的现状,通过对钢铁厂工业区及其周边乡村的土壤、蔬菜、居民体内和排污渠污泥中铅元素含量的研究,其结果表明:钢铁厂周围的土壤、蔬菜、居民均受到了一定程度的铅等重金属元素的污染,其含量高于国家标准或正常范围;钢铁厂工业区周边土壤铅污染主要由于工业废气(烟尘)扩散沉降和废水灌溉引起;污染区人体尿样中铅元素含量(116～160 ng/mL)普遍超标,头发样(2.09～12.04 μg/g)基本正常,尿样比头发样更能显示铅等重金属元素在人体内的分布特征.     

基于FA-BAS-ELM的海洋油气管道外腐蚀速率预测

为提高海洋油气管道外腐蚀速率预测的精度和效率,建立基于因子分析(FA)和天牛须搜索算法(BAS)的极限学习机(ELM)腐蚀速率预测模型。利用FA对影响因素数据集进行降维处理,确定预测模型的输入变量;建立ELM预测模型,并采用BAS对ELM模型的参数进行优化,避免参数取值随机性对模型预测性能的影响;以实海挂片试验为例,通过建模仿真评价模型的预测性能,并与其他模型进行对比分析。结果表明：FA-BAS-ELM预测模型的平均绝对误差(MAPE)仅为1.92%,决定系数R²高达0.994 9,相比于其他模型,该模型具有更优的预测性能。     

水平管内不同煤质煤尘爆炸火焰传播特性实验研究

为研究水平管道空间不同煤质煤尘爆炸火焰传播特性,选取褐煤、长焰煤、不粘煤、气煤4种煤尘,对爆炸火焰焰峰特性、火焰加速传播特性、火焰传播距离与持续时间展开研究。研究结果表明:褐煤在500 ms内焰峰的形状由尖锐向平滑再向钝化不断演变,长焰煤与不粘煤在375 ms时焰峰前端出现明显焰体分离现象,分析认为这与管体冷壁效应、空间尺度效应及空间氧气消耗直接相关;气煤在375 ms时焰峰出现大面积火焰碎纹,说明气煤爆炸火焰猛烈传播的持续时间相对较短,整体爆炸强度相对较弱;褐煤与长焰煤爆炸火焰存在2次间断性加速,分析认为这与管体空间受限、常温管壁散热、局部助燃氧气瞬间不足等因素有关;褐煤在爆炸后400～600 ms内火焰2次加速完全,火焰传播距离达740 mm,明显大于长焰煤、不粘煤与气煤,说明低变质褐煤爆炸火焰持续时间更长,火焰传播距离更远且传播更剧烈;虽然气煤火焰最远传播距离比长焰煤大30 mm,但由于气煤火焰在375 ms左右出现大片火焰碎纹,因此气煤整体的爆炸强度小于长焰煤。