Shear cutting and counter shear cutting of sandwich materials

New lightweight sandwich materials challenge existing forming processes as well as following process steps. As such the manufacturing potential of shear cutting has to be evaluated. Two cutting methods are compared. Method commonly used is shear-cutting within one stroke engaged, the other one is known as counter-shear cutting, which uses two strokes.The challenges of cutting sandwich materials are variation of hole diameter within the different layers, fraying of the textiles, deformation of the hole contour and burr formation. These effects occur in conventional shear cutting as the intermediate layer and the lower sheet metal are cut by the scrap of the upper sheet instead of the cutting punch.The following methodology included shear cutting with closed cutting edge i.e. cutting of holes into five different sandwich materials. The sandwiches exemplarily represent multiple kinds of possible material designs. For instance, aluminum and steel face sheets, different thicknesses of intermediate layers and different intermediate layers materials such as integrated textile fibers have been used. Adequate cutting parameters such as die clearance and the use of a blank holder have been determined. To achieve good results a stiff machine design with good guidance and precise control of punch position was crucial.Observations of conventional shear cutting revealed the need of small cutting clearance of 4%. High burnish area is possible for the upper face sheet due to the superimposed force by the lower face sheet. The major conclusion depicted that high cutting quality of sandwich materials requires counter shear cutting. Hence, the roll-over of the lower sheet facing the intermediate layer, the burnish area at the lower sheet, good cutting quality of the fibers improve significantly and burr formation is avoided completely. Summarized this paper provides cutting parameters for sandwich materials based on experimental work.     

吸附法油气回收系统在成品油库中的应用

介绍了活性炭吸附法油气回收系统在成品油库汽油装车过程中的应用情况。结合油库油气回收改造的实际情况,重点介绍了了吸附法油气回收装置的工艺流程、油库油气回收系统的组成、监控系统主要功能、环保检测的相关事项,并分析了油气回收系统的经济效益,结合实际经验对油库油气回收改造提出了建议。     

新型磁性聚谷氨酸吸附剂对水中Pb2+的吸附去除

德岛大学安澤幹人首次利用γ-PGA在Fe3O4磁性纳米颗粒上进行涂层,制得了γ-聚谷氨酸-Fe3O4磁性纳米颗粒（PG-M）.本实验利用透射电镜以及扫描电镜对PG-M吸附剂的形貌进行了分析,发现PG-M与未涂层的Fe3 O4具有相似的形状以及大小,均为不规则的层状结构,且晶粒直径在120～320 nm之间;实验中针对性地对水溶液中Pb2＋进行了吸附探讨.在振荡实验中,通过主要参数的变化（pH值、吸附时间、竞争离子浓度、腐殖酸浓度）,得到如下结果：吸附最佳pH值为7.0;吸附量随着吸附时间的延长而增长,吸附平衡时间为45 min;Na＋对PG-M去除Pb2＋没有很强的干扰性,而Ca2＋则显示出一定的干扰作用;腐殖酸对吸附效果的影响是复杂的,表现为先增强吸附效果,随后降低吸附效果;最佳条件时Pb2＋的最大吸附量为93.3 mg/g.PG-M对Pb2＋的吸附均能较好地符合Freundlich和Langmuir等温吸附模型,其中Langmuir方程能更好地描述PG-M的吸附特征,说明PG-M在水溶液中对金属离子的吸附为单分子层吸附.PG-M吸附符合准二级动力学模型（r2〉0.99）.不同浓度的HCl和HNO3溶液的再生实验发现,0.1 mol/L的HCl溶液作为吸附再生液,可取得较好的再生效果.表明PG-M是可再生的,具有较好的经济性和可持续性.     

活性炭/纳米零价铁复合吸附剂的制备及对砷的去除应用

纳米零价铁在重金属去除领域应用前景广阔。为了大批量、低成本地制备纳米零价铁,本文采用电化学还原法在粒状活性炭表面电沉积纳米零价铁,通过X射线衍射分析对产物的结构进行了表征,并初步探讨了制备的纳米零价铁/活性炭复合吸附剂对模拟地下水中As(III)的去除效果。结果表明,通过自行设计的电沉积装置,成功地在颗粒活性炭上沉积了纳米零价铁颗粒。制备的活性炭/纳米零价铁复合吸附剂对模拟地下水中As(III)的去除效果良好。电化学沉积法制备纳米零价铁,技术可行,成本低廉,在重金属去除领域具有较大的应用潜力。     

高浓度制药废水处理技术的研发及应用

制药废水组成复杂,污染物浓度高,污水CODcr浓度达10000mg/l,含有大量有毒、有害物质。本中采用催化氧化预处理+水解酸化+UASB+接触氧化+炭滤吸附的工艺流程,通过改善细部参数及改良配套设备设计,提高了各单元去除效率,降低了能耗及处理成本,出水CODcr浓度达到污水综合排放标准.     

零价铁还原和吸附去除水中污染物的研究进展

近年来,零价铁以其低毒、廉价、易操作且对环境不会产生二次污染等优点,在水污染治理中受到重视。文章介绍了零价铁处理污水的机理,对利用零价铁的还原和吸附作用去除污水中的氯代有机物、硝基芳香族化合物、偶氮染料、重金属、高氯酸盐、硝酸盐等的研究情况进行了综述,指出了零价铁废水处理技术的研究方向。     

生物沸石对吡啶、喹啉的降解与吸附作用

探讨了通过生物沸石的降解及吸附作用,解决吡啶、喹啉及转化产物NH 4+-N的污染问题.结果表明,生物沸石中的吡啶降解菌Shinella zoogloeoides BC026及喹啉降解菌Pseudomonas sp.BW003能有效去除吡啶、喹啉,同时转化后的NH 4+-N也能被天然沸石或改性沸石所吸附.尽管改性沸石吸附能力不如天然沸石,但其表面能更有效附着微生物,在实际工程应用上更具前景.     

平朔安太堡矿区复垦地土壤微生物与土壤性质关系的研究

调查安太堡大型露天矿区西排土场植被恢复与土壤微生物的关系.结果表明,土壤中微生物量与土壤中的水分、速效磷、土壤有机质、有效性氮和海拔高度有明显的关系.麦地、林地、草地的土壤中呈现出:细菌》放线菌》固氮菌》霉菌;撂荒地呈现为:细菌》放线菌》霉菌》固氮菌;裸地呈现出:细菌》放线菌》霉菌.细菌、放线菌和霉菌呈现麦地最高,裸地最低,固氮菌为林地高于其他样地.在撂荒地和裸地中,细菌占微生物总量的一半以上.麦地、林地、草地、撂荒地中的各种菌、速效磷、土壤有机质、有效性氮含量明显高于裸地中的含量.微生物总量和样地的海拔、样地土壤的含水率有明显的关系,土壤中的含水量直接影响微生物总量.微生物总量与速效磷含量和有机质含量成正比,有机质含量与有效性氮含量成正比.细菌与海拔呈极显著负相关,与其他几种养分指标呈极显著正相关,放线菌与海拔和速效磷呈极显著相关,与其他指标相关性不显著,固氮菌与几种养分指标相关性均不显著.按全国土壤养分划分标准,安太堡大型露天矿区复垦地等级不高,还需要用科学的方法加快复垦区土壤的恢复.     

有机化改性海泡石对六六六吸附性能的探讨

分别采用阴阳离子表面活性剂对海泡石进行有机化改性处理,并对改性海泡石进行了吸附六六六实验.结果表明,未经有机化改性的海泡石对六六六各异构体去除能力由小到大依次为:γ-六六六(12.66%)、δ-六六六(12.79%)、α六六六(17.35%)、β-六六六(33.57%).经DOSO3Na有机化改性的海泡石对六六六各异构体的去除能力由小到大依次为:β-六六六、γ δ-六六六、α-六六六.经CTMAB有机化改性的海泡石对六六六各异构体的去除能力由小到大依次为:β-六六六、α-六六六、γ δ-六六六.有机化改性海泡石使体系中β-六六六大幅度增加,可能为有机化海泡石催化α、γ、δ各异构体向β异构体转化.     

Experimental investigation of the e ect of flow turbulence and sediment transport patterns on the adsorption of cadmium ions onto sediment particles

The mechanism of flow turbulence,sediment supply conditions,and sediment transport patterns that affect the adsorption of cadmiumions onto sediment particles in natural waters are experimentally simulated and studied both in batch reactors and in a turbulencesimulation tank.By changing the agitation conditions,the sediment transport in batch reactors can be categorized into bottom sediment-dominated sediment and suspended sediment-dominated sediment.It is found that the adsorption rate of bottom sediment is much lessthan that of suspended sediment,but the sediment transport pattern does not affect the final(equilibrium)concentration of dissolvedcadmium.This result indicates that the parameters of an adsorption isotherm are the same regardless of the sediment transport pattern.Inthe turbulence simulation tank,the turbulence is generated by harmonic grid-stirred motions,and the turbulence intensity is quantifiedin terms of eddy diffusivity,which is equal to 9.84F(F is the harmonic vibration frequency)and is comparable to natural surfacewater conditions.When the turbulence intensity of flow is low and sediment particles stay as bottom sediment,the adsorption rateis significantly low,and the adsorption quantity compared with that of suspended sediment is negligible in the 6 h duration of theexperiment.This result greatly favors the simplification of the numerical modeling of heavy metal pollutant transformation in naturalrivers.When the turbulence intensity is high but bottom sediment persists,the rate and extent of descent of the dissolved cadmiumconcentration in the tank noticeably increase,and the time that is required to reach adsorption equilibrium also increases considerablydue to the continuous exchange that occurs between the suspended sediment and the bottom sediment.A comparison of the results ofthe experiments in the batch reactor and those in the turbulence simulation tank reveals that the adsorption ability of the sediment,andin particular the adsorption rate,is greatly over-estimated in the batch reactor.