关于现代模具制造的研究

此文构造了面向工艺过程规划的现代模具制造框架,并与传统模具制造相对比,总结出现代模具制造的主要特点,存在的问题及相应对策。     

脱硫灰与钾矿石复合生产钾钙硅镁硫肥料研究

对脱硫灰与钾矿石复合生产钾钙硅镁硫肥的研究意义、反应原理、生产流程、环境安全性能以及施肥方法等进行了介绍和评估,并对其应用前景进行了展望。研究结果表明：利用脱硫灰与钾矿石复合生产钾钙硅镁硫肥在理论上可行;生产出的产品中硫酸钾的含量达10.34%～12.0%,枸溶氧化钙19.06%～32.28%,枸溶二氧化硅10.98%～14.46%,枸溶氧化镁1.46%～1.82%。产品的pH值从原脱硫灰的10.65下降到9.60。重金属含量低于农用粉煤灰国家标准,生产过程中不会产生SO2等有害气体污染。肥料的生产成本低于350元/t,该肥料不但可以增加土壤中钾、钙、硅、镁和硫等中微量元素的含量,而且可以提高或改善农作物的产量和品质。达到变废为宝,促进循环经济发展之目的。     

Optimization of the recovery of plastics for recycling by density media separation cyclones

Material recovery processes are presented as the optimum option for recycling plastic wastes as a means of recovering hydrocarbon resources. There exist a large variety of automated material recovery processes for recycling of such wastes but each with significant limitations. Of these, the separation based on differences in densities is advocated as the optimum process either for producing recycled products or preparing wastes for subsequent recovery processing.Density separation processes based on cyclone type density media separation (DMS) is presented as an important, potential method for increasing plastics recycling process capacities. It is demonstrated to have the capacity to separate a significantly larger range of particle sizes than those presently processed industrially. The mathematical relationship for the prediction of quality of typical LARCODEMS type density media separations by particle size and density as expressed by the Ecart Probable is presented.A proposed device configuration is presented for density media separation to optimize the recovery and purity of both density fractions produced. It is also suggested that to be economically viable, a large scale of operation is required for industrial plastics recycling operations recovering and producing a number of different plastics with a purity to be used as a substitute for virgin material.     

Application of environmentally conscious manufacturing strategies for an automotive component

Application of appropriate environmentally conscious manufacturing strategies enables the sustainable development of products and processes. Automotive component manufacturers recognise the potential of applying appropriate strategies for attaining Triple Bottom Line benefits. In this context, three strategies such as eco-efficiency, waste minimisation and material efficiency are being applied to minimise environmental impacts associated with the manufacture of automotive products and its associated processes. A case study of an automotive component manufacturing firm has been exemplified. After conducting the study, the potential environmental impact was reduced by 20% and eco-efficiency was improved by 13%. Further, improvements have been observed in terms of overall resource consumption and material efficiency. The overall power consumption was reduced by 18% and weight of the component was reduced by 11%. The study aimed at improving the sustainable performance of product by incorporating green and environmentally friendlier manufacturing practices.

Abbreviations: USEPA: United Nations Environmental Protection Agency; OECD: Organisation for Economic Co-operation and Development; WBCSD: World Business Council for Sustainable Development; Eco-QFD: Environmental Quality Function Deployment; WCED: World Commission on Environment and Development; LCA: Life Cycle Assessment     

甲胺生产废水中氨氮资源化的试验研究

利用MgSO4·7H2O和Na2HPO4·12H2O作为试验药剂,通过正交试验和单因素优化试验,对化学沉淀法处理甲胺生产废水中氨氮的工艺条件进行优化.结果表明,在pH=9.4、反应时间15 min、搅拌速度150 r/min、Mg:N(摩尔比值)=1.1、P:N(摩尔比值)=1.0时,化学沉淀法处理300 mL甲胺生产废水,氨氮去除率维持在92%以上,COD去除率可达37%以上.同时为验证工艺条件适应性和沉淀物(MgNH4PO4)作为农作物肥料使用的价值性,对最优条件下得到的沉淀物进行研究.与MgNH4PO4纯度为100%相比,沉淀物MgNH4PO4纯度达到86%以上.因此,化学沉淀法处理氨氮不仅具有良好的效果,而且得到的MgNH4PO4含有较高N、P,可以用作农作物肥料.     

Environmental resource footprinting of drug manufacturing: Effects of scale-up and tablet dosage

The formulation and scale-up of batch processes is one of the major challenges in the development of pharmaceutical dosage forms and at the same time a significant resource demanding process which is generally overlooked in environmental sustainability assessments. First, this paper proposes general trends in the experience curve of cumulative resource consumption of pharmaceutical tablet manufacturing of PREZISTA^® 800 mg through wet granulation (WG) at four consecutive scales in both R&D and manufacturing environments (resp. WG1 = 1 kg/h, WG5 = 5 kg/h, WG30 = 30 kg/h and WG240 = 240 kg/h). Second, the authors aim at evaluating the environmental impact from a life cycle perspective of a daily consumption of PREZISTA^® 2× 400 mg tablets versus the bioequivalent PREZISTA^® 800 mg tablet which was launched to enhance patient compliance. Environmental sustainability assessment was conducted at three different system boundaries, which enables identification, localization and eventually reduction of burdens, in this case natural resource extraction. Exergy Analysis (EA) was used at process level (α) and plant level (β) while a cradle-to-gate Exergetic Life Cycle Assessment (ELCA) was conducted at the overall industrial level (γ) by means of the CEENE method (Cumulative Exergy Extraction from the Natural Environment). Life cycle stages taken into account are Active Pharmaceutical Ingredient (API) production, Drug Product (DP) production and Packaging. At process level (α), the total resource extraction for the manufacturing of one daily dose of PREZISTA^® (800 mg tablet) amounted up to 0.44 MJ_ex at the smallest scale (WG1) while this amount proved to be reduced by 58%, 79% and 83% at WG5, WG30 and WG240 respectively. Expanding the boundaries to the overall industrial level (γ) reveals that the main resource demand is at the production of the Active Pharmaceutical Ingredient (API), excipients, packaging materials and cleaning media used in DP production. At the largest scale (WG240) the use of cleaning media during DP production contributes considerably less to the total resource extraction. Overall, the effect of scale-up and learning on resource consumption during DP production showed to possess a power-law experience curve y = 2.40 * x^−0.57 when shifting from WG1 (smallest lab scale) to WG240 (industrial manufacturing). Tablet dosage (2× 400 mg versus 1× 800 mg) did not significantly affect the absolute environmental burden. However, the relative contribution of resource categories did change due to the different production technology. It could be concluded that in meeting social and economic demands by launching the PREZISTA^® 800 mg tablet, no trade-off in environmental burden occurred. On the long term, future research should strive to take into account R&D processes and all services related to pipeline activities taking place prior to market launch and eventually to allocate impacts to the final product.     

工业自动化制造企业环境因素的识别和影响研究

企业通过建立ISO14001环境管理体系(EMS),即可以提升企业的社会形象,也能更好帮助企业实现其承担的社会责任.在实践中,明确组织的环境因素是建立符合、有效的EMS的基础,也是组织进行环境规划活动的首要步骤.本文将以某外商独资企业为例,基于该类高附价值产品的制造企业特点,建立了环境因素识别的输入输出模型来全面识别环境因素,并分析了其对企业带来的相关环境影响.最后本文讨论了企业的节能减排案例,以及相关方的环境因素的影响和管理.     

武汉城市圈制造业集聚的实证研究

采用调整后的产业集聚EG指标,结合产业集中度指数,对武汉城市圈2000～2007年制造业19个行业的集聚程度进行了精确的测度,并分别从制造业集聚度变动趋势、产业集聚度特征、产业集聚空间分布特征、增长集聚弹性等角度进行了详细的分析。结果表明：考察期间武汉城市圈制造业的区域集聚度较高,而且中高技术行业集聚特征十分明显,资源性和低技术行业较为分散;从行业的区域集聚空间分布特征来看,产业集中度较高,主要集中在武汉、黄石、孝感和黄冈4市,其它5个城市产业集中度较低,城市上榜次数较少,且上榜行业主要集中在资源性和低技术行业,形成了以武汉等4市为中心,其它5市为外围的“中心 外围”结构;构建的产业集聚弹性模型计算结果表明,整体上城市圈制造业集聚弹性较大,但不同行业间的弹性值差距明显。     

室内不同燃烧模式香烟污染的研究

香烟燃烧的主动吸烟、呼出烟雾、自由燃烧3种排放方式中,对一氧化碳CO、总挥发性有机物TVOC进行测定分析。自由燃烧模式较主动吸烟模式造成的CO和TVOC污染更高。对于室内环境的污染和被动吸烟者的危害,自由燃烧模式与呼出烟气模式的贡献比例CO和TVOC分别约为15/1和4/1。主动吸烟者吸入的烟气中CO和TVOC浓度可分别高达约10000mg/m3和800mg/m3,高出国家室内空气环境标准限量约1000倍,吸入的烟气中约有40%的CO通过肺部被人体吸收。     

汽车制造行业清洁生产分析方法及实例分析

以天津丰田汽车项目为例，从生产工艺先进性、能源与资源利用合理性、产品清洁性等方面对汽车制造行业清洁生产进行分析。根据有关资料，介绍国内及国际汽车工业涂装漆现状及发展趋势，进而说明汽车制造行业实行清洁生产的必要性。