Scale-up modeling of the twin roll casting process for AZ31 magnesium alloy

In the present study, a 2-D finite-element method (FEM) thermal-fluid-stress model has been developed and validated for the twin roll casting (TRC) of AZ31 magnesium alloy. The model was then used to quantify how the thermo-mechanical history experienced by the strip during TRC would change as the equipment was scaled up from a laboratory size (roll diameter = 355 mm) to a pilot scale (roll diameter = 600 mm) and to an industrial scale (roll diameter = 1150 mm) machine. The model predictions showed that the thermal history and solidification cooling rate experienced by the strip are not affected significantly by caster scale-up. However, the mechanical history experienced by the strip did change remarkably depending on the roll diameters. Casting with bigger rolls led to the development of higher stress levels at the strip surface. The roll separating force/mm width of strip was also predicted to increase significantly when the TRC was scaled to larger sizes. Using the model predicted results, the effect of both casting speed and roll diameter was integrated into an empirical equation to predict the exit temperature and the roll separating force for AZ31. Using this approach, a TRC process map was generated for AZ31 which included roll diameter and casting speed.     

预腐蚀LY12CZ铝合金的疲劳寿命预测模型

目的研究铝合金预腐蚀疲劳的寿命评估模型。方法利用损伤力学模型,建立预腐蚀构件疲劳寿命预测模型,并利用LY12CZ铝合金进行预腐蚀疲劳的验证性实验。结果利用损伤力学建立的模型所得到的预腐蚀铝合金试件的疲劳寿命与实验结果吻合程度良好。结论基于损伤力学的铝合金预腐蚀疲劳寿命预测模型合理有效。     

加速腐蚀环境下LD2CS铝合金腐蚀损伤分析方法

目的研究LD2CS铝合金腐蚀损伤数据的分析方法。方法针对LD2CS铝合金腐蚀坑深度值,采用最小二乘支持向量机、BP人工神经网络和求和自回归移动平均等3种模型进行回归和预测分析。对比总结各种模型在小样本递增时间序列下的应用特点。结果对于LD2CS铝合金腐蚀坑深度值预测,最小二乘支持向量机在回归和预测上都有较高的精度。结论最小二乘支持向量机模型最适合LD2CS铝合金的腐蚀坑深度值预测。     

铝粉表面超声波化学镀Ni-Co合金的研究

目的在铝粉表面进行镀Ni-Co合金层的研究,为制备新型的空心陶瓷吸波材料提供基础原料。方法利用超声波化学镀法。结果铝粉经过超声波化学镀Ni-Co合金,质量增加平均百分率达到了89.0%,通过SEM,EDS和XRD分析,表明在铝粉表面形成了Ni-Co合金层。结论利用超声波化学镀法能够在铝粉表面形成Ni-Co合金层。     

Study of the influence of melamine polyphosphate and aluminum hydroxide on the flame propagation and explosion overpressure of aluminum magnesium alloy dust

When aluminum magnesium alloy dust floats in the air, a certain ignition energy can easily cause an accidental explosion. To prevent and control the occurrence of accidental explosions and reduce the severity of accidents, it is necessary to carry out research on the explosion suppression of aluminum magnesium alloy dust. This paper uses a vertical glass tube experimental device and a 20 L spherical explosive experimental device to carry out experimental studies on the suppression of the flame propagation and explosion overpressure of aluminum magnesium alloy dust with melamine polyphosphate (MPP) and Al(OH)₃. With increasing MPP and Al(OH)₃ concentrations, the flame brightness darkened, the flame velocity and propagation distance gradually decreased, and P_max and (dp/dt)_max decreased significantly. When the amount of MPP added reached 60%, the flame propagation distance decreased to 188 mm, which is a decrease of 68%, and the explosion overpressure decreased to 0.014 MPa, effectively suppressing the explosion of aluminum magnesium alloy dust. The experimental results showed that MPP was more effective than Al(OH)₃ in inhibiting the flame propagation and explosion overpressure of the aluminum magnesium alloy dust. Finally, the inhibitory mechanisms of the MPP and Al(OH)₃ were further investigated. The MPP and Al(OH)₃ endothermic decomposition produced an inert gas, diluted the oxygen concentration and trapped active radicals to terminate the combustion chain reaction.     

铝材Sn-Ni混合盐电解着枪色参数研究

首先对铝片试样进行预处理,随后在恒定的电流密度和相同的氧化时间下,在铝材表面形成厚度均匀的阳极氧化膜,然后采用方波交流电,对铝试样进行电解着色处理,通过改变铝材电解着色工艺的着色时间、电流密度、正负电流比、占空比等因素来研究这些因素与铝材明度值和色差之间的关系。实验结果表明获得枪色的最佳工艺条件是:着色时间6m in左右,着色电流密度为1.40 A/dm2左右,正向电流比负向电流大7%左右,占空比55%左右。     

TA15钛合金与铝合金和结构钢接触腐蚀大气暴露试验研究

讨论了TA15钛合金与铝合金和结构钢接触后,在海南万宁大气试验站大气暴露的试验结果。3年的大气暴露试验显示,在海洋性大气环境下,2B06铝合金、16CrSiN i钢和30CrMnSiA钢无论与TA15钛合金接触与否,腐蚀都很严重,力学性能明显下降;对2B06铝合金进行阳极氧化,对16CrSiN i钢和30CrMnSiA钢进行氯化铵镀镉,可在一定程度上减缓腐蚀,但经过一定时间大气暴露,无论与TA15钛合金接触与否,都产生了严重腐蚀,力学性能明显下降;对2B06铝合金进行阳极氧化,对16CrSiN i钢和30CrMnSiA钢进行氯化铵镀镉,再喷涂1号航空底漆进行防护,可有效防止接触腐蚀。     

电催化同步降解水中硝酸盐氮和有机氯化物的研究

在利用电化学反应器单独脱硝脱卤的电催化实验基础上,对电化学催化方法同步脱硝脱卤进行研究.试验采用化学沉积法负载钯-铜合金(4∶ 1)的多孔钛板作为电解反应器阴极,电解硝酸盐氮(NO-3-N)和五氯酚(PCP)的混合溶液.结果表明: PCP的脱卤效果与单独脱卤时相似,但PCP的存在对NO-3-N的还原脱除有明显影响.PCP在钯原子上的竞争性吸附抑制了NO-3-N还原反应的中间产物NO-2-N继续还原,导致在反应初期出现NO-2-N的积累;随着PCP的充分还原,前期积累的副产物NO-2-N可以逐渐被降解.分批试验和推流试验结果表明,利用多孔钛板负载的钯-铜二元合金电极,选择合适的反应参数,可有效地脱除水中的硝酸盐氮和卤代有机物.     

镁合金的大气腐蚀研究

综述了各种因素对镁合金大气腐蚀的影响,其中介绍了单一因素NaCl及两种因素协同作用对镁合金大气腐蚀的影响。同时介绍了镁合金大气电偶腐蚀的影响因素与Al含量对镁合金大气腐蚀的影响。简述了研究镁合金大气腐蚀的几种常用表征手段。     

废电子焊料综合利用研究

针对电子产品焊接过程中产生的波峰焊渣、SMT过程中产生的废电子焊膏及废电子信息产品回收拆解过程中产生的废电子焊料的回收利用,开发经济实用的废电子焊料综合利用工艺技术与设备。在H2SiF6-Pb(Sn)SiF6电解液中,控制游离H2SiF6在100～150 g/L,Pb2(+Sn2+)在60～120 g/L,电流密度100 A/m2,槽电压0.3～0.5 V,常温电解,实现Pb-Sn合金的提纯精制,生产出合格的Pb-Sn合金焊料。然后用常规方法从电解阳极泥中进一步回收银等贵金属。