交联剂TAIC反应风险评估分析

利用全自动反应量热仪和绝热加速量热仪等相关实验仪器检测出TAIC(三烯丙基异氰尿酸酯)合成反应的反应热、比热容及热稳定性等数据,依据绝热温升、工艺温度、技术最高温度、最大反应速率到达时间及失控体系可能达到的最高温度这5个温度参数按照评估标准从分解热、严重度、可能性、矩阵、工艺危险度这5个方面分别进行评估。通过对热参数及实验过程进行分析提出降低工艺危险等级的工艺优化方法。根据最终评估结果对TAIC生产装置的安全性进行评价,提出相应的整改措施及建议。     

走向工作面贯通上山与支架快速回撤技术

针对走向工作面停采线与上山之间的护巷煤柱造成煤炭损失,支架回撤工艺复杂、巷道掘进量大等问题,提出走向工作面贯通上山与支架快速回撤技术。工作面贯通采区上山,利用上山回撤支架。在贯通前,利用压力拱模型分析剩余煤柱应力变化规律,并结合极限平衡区公式,确定让压煤柱为8 m;对贯通前基本顶合理断裂位置、让压调节机制、末采阶段采高进行了分析确定,并采取上山巷内补强支护及挂绳铺网措施。贯通上山后,首先利用支架对上山留巷,完成留巷后,利用上山回撤支架,先将上部端头3架逆时针旋转90°作为掩护架,在对剩余支架逐架回撤时,3个掩护架呈现台阶型。提出的技术取消了护巷煤柱及回撤通道,提高了煤炭采出率,减少了巷道掘进量,简化了回撤工艺。     

Inherent thermal runaway hazard evaluation method of chemical process based on fire and explosion index

Thermal runaway hazard assessment provides the basis for comparing the hazard levels of different chemical processes. To make an overall evaluation, hazard of materials and reactions should be considered. However, most existing methods didn't take the both into account simultaneously, which may lead the assessment to a deviation from the actual hazard. Therefore, an integrated approach called Inherent Thermal-runaway Hazard Index (ITHI) was developed in this paper. Similar to Dow Fire and Explosion Index(F&EI) function, thermal runaway hazard of chemical process in ITHI was the product of material factor (MF) and risk index (RI) of reaction. MF was an indicator of material thermal hazards, which can be determined by initial reaction temperature and maximum power density. RI, which was the product of probability and severity, indicated the risk of thermal runaway during the reaction stage. Time to maximum rate under adiabatic conditions and criticality classes of scenario were used to indicate the runaway probability of the chemical process. Adiabatic temperature rise and heat of the desired reaction and secondary reaction were used to determine the severity of runaway reaction. Finally, predefined hazard classification criteria was used to classify and interpret the results obtained by this method. Moreover, the method was validated by case studies.     

Misoperation monitoring and early warning during startup and shutdown of petrochemical units

Most petrochemical units run under extreme conditions, such as high temperatures, pressures, and speeds. Consequently, the equipment operators may commit errors because the startup and shutdown processes usually involve complicated operation steps; moreover, the operators may lack experience in handling abnormal situations. Misoperation can lead to accidents, including fires and explosions. Thus, risk analysis for process operations and the development of preventive measures have become an effective means of avoiding misoperation-related accidents. However, it is challenging to ensure the comprehensiveness of risk-analysis results. In this paper, we present a method for misoperation monitoring and early warning in the startup and shutdown processes of petrochemical units. The mechanisms of misoperation occurrence are summarized based on investigations of serious accidents in the recent past. Knowledge regarding the mechanisms of misoperation is crucial for the risk analysis of petrochemical units. The potential risk information, such as causes, adverse consequences, key monitoring parameters, and prevention control solutions, should be acquired and be employed to construct an early-warning knowledge database. Furthermore, misoperation judgment rules need to be formulated to identify misoperations. The data obtained from the monitoring module, misoperation judgment rules, and analysis results can aid in developing schemes to avoid possible abnormal situations. This paper reports a misoperation monitoring and early-warning system for a hydrogenation unit. As demonstrated, conducting risk analysis to determine the potential operational risks and formulating misoperation judgment rules to analyze the process data are essential for enabling early warning. The application of this method will contribute to operational guidance, economic loss reduction, and accident avoidance.     

煤矿水害风险量化评价方法

为提高煤矿防治水管理水平,预防和消除矿井水害,在层次分析法的基础上建立中性值作为参照对象对矿井水害风险进行实时评判的方法。根据《煤矿防治水细则》建立以矿井水文地质类型、矿井涌水量标准分数、突水预兆、采掘面位置、探水结果为准则层的层次结构模型,并对各评价指标赋权。依据制定的水害风险评价指标的评分细则和监测监控数据并结合其权重得到水害评价总得分。通过总得分与中性参照分数比较得出预测结果:水害评价总得分大于中性参照分数,证明水害的威胁小,分数越高越安全;反之则水害的威胁较大,分数越低越危险,这时需要加强防治水的力度,令评价分数管控大于中性参照分数。这种方法依赖于井下监测监控数据进行量化评价,能实时、客观、全面且准确地反映煤矿水害的风险情况。     

安全信息认知对心理安全感的作用机理研究

为揭示安全信息认知对员工心理安全感的影响,把握信息时代背景下心理安全感的研究趋势。基于安全信息认知的背景与特征,构建心理安全感的安全信息认知流程模型。通过描述安全信息对心理安全感的影响机理,从需要、动机、意识、期望剖析心理安全感的安全信息认知动力,归纳心理安全感的安全信息认知偏好,并从风险管控、安全氛围、安全管理落地、安全防护措施设计、员工安全生产积极性方面论述心理安全感在企业的应用对策。研究表明,员工安全信息认知对其心理安全感具有重要影响,是引起心理安全感波动的关键因素,也为心理安全感在企业的应用提供指导。     

基于平衡计分卡的大气环境监测数据共享网站绩效评估研究

基于平衡计分卡原理,结合网站特点,建立了大气环境监测数据共享网站绩效评估模型。以共享网站的战略愿景为模型框架的中心,以财务、顾客、内部程序、学习与成长等4个基本维度为一级指标,构建了绩效评估指标体系,并采用层次分析法确定了各指标的权重。利用该模型对长三角区域空气质量预测预报系统和宁波市空气质量预报预警平台的大气数据共享模块进行实证研究,绩效评估结果均为良好。     

ASBBR-二级SBBR-化学除磷组合工艺处理榨菜腌制废水

针对榨菜腌制废水高盐高氮磷高有机物浓度的特征,提出"厌氧序批式生物膜反应器(ASBBR)-二级序批式生物膜反应器(SBBR)-化学除磷"组合处理工艺,在前期对组合工艺中单元工艺的关键工况参数研究的基础上,考察组合工艺的处理效能。实验结果表明,采用该组合工艺,可使进水COD、NH4+-N、TN及PO43--P分别为10 000、345、550和38.5mg/L的榨菜腌制废水,处理出水COD、NH4+-N、TN及PO43--P分别达到93.6、12.3、18和0.1 mg/L,去除率分别为99.1%、96.4%、96.7%和99.9%,出水达到污水综合排放一级标准。     

厌氧-好氧接触氧化处理汽车脱脂废水研究

采用厌氧UASB-好氧接触氧化工艺对汽车脱脂废水进行连续处理实验研究。结果表明,在脱脂废水进水COD浓度为6 000 mg/L,厌氧水力停留时间为3.4 d,好氧水力停留时间为2.5 d条件下,COD总去除率平均为93%,厌氧段平均值为38%。厌氧段可以提高出水的可生化性,厌氧-好氧接触氧化工艺效果要明显优于好氧工艺。     

脱硫灰与钾矿石复合生产钾钙硅镁硫肥料研究

对脱硫灰与钾矿石复合生产钾钙硅镁硫肥的研究意义、反应原理、生产流程、环境安全性能以及施肥方法等进行了介绍和评估,并对其应用前景进行了展望。研究结果表明:利用脱硫灰与钾矿石复合生产钾钙硅镁硫肥在理论上可行;生产出的产品中硫酸钾的含量达10.34%～12.0%,枸溶氧化钙19.06%～32.28%,枸溶二氧化硅10.98%～14.46%,枸溶氧化镁1.46%～1.82%。产品的pH值从原脱硫灰的10.65下降到9.60。重金属含量低于农用粉煤灰国家标准,生产过程中不会产生SO2等有害气体污染。肥料的生产成本低于350元/t,该肥料不但可以增加土壤中钾、钙、硅、镁和硫等中微量元素的含量,而且可以提高或改善农作物的产量和品质。达到变废为宝,促进循环经济发展之目的。