废铜熔化精炼过程烟尘治理系统设计

随着国民经济不断发展,铜加工原料的短缺问题日趋严重,因此,废铜回收再利用已成为弥补铜加工原料不足的重要措施。熔炼设备一般以反射炉(竖炉、精炼炉)为主,原料来源比较复杂,有边角料、废电缆电线等,所以,废铜熔化、精炼过程产生烟尘中,有CuCl、CuO、ZnO、SO2、HCl、氯化盐覆盖剂、二恶英、油脂及炉子燃烧不完全的产物CO等,必须进行净化处理。根据烟气原始参数,制定出合理的治理方案及工艺流程,使之达标排放。     

反射式加热炉的清洁化工艺改造

介绍了一种新研制开发的加热炉型 ,并以生产运行的实践数据论证了其技术的先进性和效益的显著性 ,展望了其可作为清洁生产工艺设备进行推广的广阔应用前景。     

Study of fluxing in Al refining process by rotary and crucible furnaces

The process used to obtain recycled Al alloys depends on the scrap quality. Rotary furnaces are normally used in Europe as they allow a great productivity and they can process low quality scrap using a salt flux to protect the molten metal from oxidation. In this article, the effect of the quantity of salt on the metal recovery has been experimentally investigated by melting several types of scrap under a mixture of NaCl–KCl–Na₃AlF₆ salts. The quantity of salt has been related to the salt factor (SF), which is the ratio between the non-metallic content in the scrap and the quantity of salt required. The same levels of salt factor have been tested by melting the scrap in rotary and crucible furnaces. The metal recovery increases with the salt content for both furnaces. The results obtained with the different melting processes are comparable because the yield difference is similar considering different salt factors. Crucible furnace gives greater metal recovery but it cannot replace rotary furnace in Al refining industry due to lower melting capacity. However, the results highlight that the optimisation of the Al refining process can be supported by preliminary tests through crucible furnaces reducing the time and material consumptions.     

Evaluation and application of blast furnace slag as a mud cake modifier

The aim of this research was to reuse blast furnace slag (BFS) as a mud cake modifier (MCM) to improve the annular isolation quality in oil and gas wells. For the optimum formula of drilling fluid, the effects of MCM on the drilling fluid rheology were investigated. The relationship between the MCM addition and shear strength at cement–formation interface (SSCFI) was evaluated. The experimental results showed that the optimized formula of the drilling fluid has 1.0 wt% MCM and 0.5 wt% XY-27. The simulation results showed that SSCFI increased significantly with the addition of MCM. Based on the mechanism analysis of BFS as an MCM to improve SSCFI, it is found that the transformation of mud cake to agglomerated cake can be the main reason. The application results showed that the success rate of five wells reached 100%, and the rate of quality in cement was 100%. Especially, the average high quality rate of five wells reached 83.7%. Compared with conventional methods, the average high quality rate is increased by 32.6% points. This research provides a new way for sustainable utilization of BFS.     

利用高炉瓦斯泥-H_2O_2处理硝基苯废水

以高炉瓦斯泥为铁源,通过其在酸性条件下与H2O2形成Fenton/类Fenton反应体系来处理硝基苯废水,考察了p H、H2O2用量、高炉瓦斯泥用量及反应时间对硝基苯降解率的影响,并对降解机理进行了分析表征。实验结果表明,在p H为3、高炉瓦斯泥用量为0.5 g/L、H2O2用量为10 m L/L、反应时间为60 min的条件下,100 mg/L的硝基苯溶液中硝基苯的降解率达87.88%;硝基苯先被氧化生成硝基苯酚、硝基苯二酚、对苯醌等中间产物,然后再进一步氧化生成二氧化碳和水达到降解的目的。     

炉排炉焚烧垃圾过程中主要污染物的控制

概述了二恶英、重金属、酸性气体、灰渣等垃圾焚烧的主要污染物,以二段式（往复）焚烧炉为例,介绍了炉排炉焚烧处理工艺和污染控制设备。提出通过控制垃圾焚烧条件、尾气处理以及吸附等方法,可以有效控制二恶英类污染物的排放;重金属的控制可以用除尘器或使用相应的吸附剂处理;采用较为成熟的烟气处理技术,可以控制处理酸性气体;灰渣可采用固化稳定化或酸提取法处置。     

流化床生活垃圾焚烧炉污染物排放监控管理

依据生活垃圾循环流化床燃烧热电厂竣工环保验收及例行环保监测数据,提出了影响生活垃圾焚烧过程特征污染物排放的主要因素是炉温和燃烧过程的喷钙与脱氯,建议增加炉温在线监测为生活垃圾焚烧污染物排放的管理措施,在例行监测项目中增加粉煤灰钙含量监测,保证生活垃圾的完全燃烧、较高脱氯效率,降低二噁英的产生与排放。     

气箱脉冲袋除尘器在复合肥冷却床的应用

阐述了气箱脉冲袋除尘器的原理,以及在复合肥冷却床烟气集中处理的技术方案和应用结果.     

安钢2 200 m3高炉下阀箱卡料事故分析与处理

分析了安钢2200m^3高炉由于炉顶下阀箱内插入漏斗脱位引起卡料事故的原因及处理这起事故的难点,重点介绍了这起突发性事故的处理方法,总结了避免此类事故发生的方法。     

Penetration analysis of elements and bioleaching treatment of spent refractory for recycling

Acidithiobacillus ferrooxidans ATCC23270 and Acidithiobacillus thiooxidans TM-32 were used for bioleaching of spent refractories of aluminium and copper melting furnaces for their recycling.Firstly,penetration of elements into aluminium melting furnace refractory was investigated and it was found that up to 7 cm from surface was contaminated.Comparison on leaching efficiency by the strains ATCC23270 and TM-32 found that the strain ATCC23270 could treat larger amount of the refractories than the strain TM-32 could do.In the experiment of bioleaching of spent refractory aluminium melting furnace by the strain ATCC23270,high leaching efficiency were obtained on Al,Si,and Ca,and extremely low leaching performance was,however,shown on the rest of elements i.e.,Na,Mn,and Zn.Under the strain TM-32 use,relatively high leaching performance was recognized on Al,Si,Ca,Na,Mn,and Zn.In the experiment of bioleaching for spent refractory copper melting furnace,almost the same leaching trends were shown on Cu,Zn,Al,and Si under the strains ACTT23270 and TM-32 uses.