金属尖化前缘模型主动式热疏导性能试验研究

目的为了更好地解决高超声速飞行器舵、翼前缘及头锥等气动热环境恶劣区域的热防护问题。方法采用主动式热疏导技术,以高温液态合金为工质,设计并制作具有主动式热疏导功能的尖化前缘金属试验模型(R=5 mm)。根据模型外尺寸设计加工一套石英灯仿形加热器和热流测试模型,开展地面热环境模拟试验。结果试件在前缘中心温度530℃左右时具有瞬态启动特性。前缘中心和大面积中心最大辐射热流密度分别为1000 kw/m^2和580 kw/m^2,试件在该环境中长时间受热状态下仍具有较好的热疏导能力。试验后试件无工质泄漏和结构破坏,具有一定的可重复使用性。结论可以此热疏导方式结合现有成熟热防护技术进一步开展工程设计与应用。     

蜂窝流道热沉强化传热数值模拟

热沉是模拟太空深冷环境的核心部件。为提高空间深冷环境的模拟效果,更好地满足型号试验需求,设计了一种蜂窝流道热沉。利用流体力学理论和有限元方法对蜂窝热沉内部流体的流动和强化传热进行数值模拟,分析流道结构参数对流体流动和换热的影响,确定最优的流道结构参数。结果表明,同等条件下蜂窝热沉表面温度低于管板式热沉5 K左右,温度均匀性可达到±2 K;流道深度和间距是影响流体在热沉中流动与传热的重要因素,合理选择流道结构参数可以提高热沉的换热性能;需要综合考虑传热和阻力问题来确定最优的流道结构参数,最优的蜂窝热沉流道间距为75 mm,深度为10 mm。     

不锈钢-气氮板式热沉仿真研究

目的研究不锈钢-气氮板式热沉中,氮气压力、氮气入口流速以及热沉自身流道深度对热沉传热性能的影响。方法利用AnsysFluent软件,对板式热沉壁面温度分布情况以及进出口压力损失进行模拟仿真。结果提高氮气压力和氮气入口速度可以提升热沉的温度均匀性,但热沉进出口压力损失也会增大。对于气氮-板式热沉而言,流道深度的改变对热沉温度均匀性的影响不大,但流道深度较小时,进出口压力损失较大。结论建议在设计气氮-板式热沉时,流道深度选择在8~10 mm,外流程中氮气压力控制在0.3~0.4 MPa,氮气流速控制在20 m/s为宜。     

Minimizing leakage from a smelter off-gas system by enhanced control

The off-gas handling system is a vital component of a smelter and it is essential that it operates in accordance with environmental regulations. A key feature of the off-gas management system is maintaining a slightly negative system pressure to prevent gas leakage, such as SO₂, out into the work and external environments. To enhance sustainable development, there is also growing interest in capturing and reusing the significant amount of heat and CO₂ contained within off-gas. The potential incorporation of heat and CO₂ recovery systems places importance on enhancing control to minimize the risk of both gas leakage and disturbance of the smelting process. With these requirements in mind, an easily implementable feedforward control enhancement to existing control schemes is proposed to help provide improved performance.     

Environmental and economic assessment of a greenhouse waste heat exchange

As the economic costs of energy and the negative externalities associated with the combustion of fossil fuels threaten the economic viability of greenhouses in northern climates there is a renewed interest in the use of waste heat. This paper presents a technical and economic methodology to determine the viability of establishing waste heat greenhouses using the waste heat from industrial processes in northern climates. A case study is presented of an exchange between a tomato greenhouse and a flat glass manufacturing plant, which found the waste heat system is significantly more economic to operate than a purely natural gas system.     

动力与热力抬升对烟气抬升高度的影响分析

通过模式选择和计算,得出烟气抬升高度的增加与动能和热能的关系,表明当烟囱出口处风速分别为3 m/s、2 m/s和1 m/s时欲增加同样大小的烟气抬升高度,需要的动能比热能要高,结论认为烟气的热力提升比动力提升的贡献大。     

Microstructure of 2205 duplex stainless steel joint in submerged arc welding by post weld heat treatment

The 2205 duplex stainless steel (DSS) is of both good properties austenitic steel and ferritic steel, which applies to the shipbuilding industry usually. In this paper, the OM, XRD and microhardness test methods are used to analyze the variation of submerged arc welded (SAW) joints with and without post weld heat treatment (PWHT). The research results show that the σ phase disappear in the fusion edge zone near heat affect zone (HAZ) and an increase in the welded center zone during the follow-up PWHT, while the amount of γ phase is decreased in the welded center zone with PWHT. A segregation distribution of some second phases is also found in the welded center zone after PWHT. There have two pick values of microhardness arise in the fusion edge zone and the welded center zone separately without PWHT. However, a maximum value of microhardness at the fusion edge zone near HAZ is disappeared and the other is still held at the welded center zone during PWHT. It can be attributed to the changes of second phases, element diffusions and particle segregation during PWHT. A developing mechanism is issued to demonstrate the second phases transferring of the 2205 DSS SAW joints by PWHT.     

Improvement of welding heat source models for TIG-MIG hybrid welding process

Tungsten inert gas-metal inert gas (TIG-MIG) hybrid welding process is an effective way to improve welding productivity and quality due to advantages of the two processes. Mathematical analysis is crucial to fundamentally understand this synergetic welding process. In this study, based on experimental visualization of arc behaviors, some assumptions are proposed to deduce adaptive plane and volumetric heat source models separately for each involved welding method first. The influence of torch angles on distribution of temperature and geometry of weld bead are calculated and compared with experimental results. It shows that this developed algorithm of heat source can be employed to accurately predict welding process whether the electrode gun is slanted backward or forward to the direction of welding. Then TIG-MIG hybrid welding process is simulated and analyzed without considering the attractive or repulsive force of two arcs. The characteristic of TIG-MIG welding process is discussed compared to single MIG. It lays the foundation for the further research on the interaction of the two arcs during TIG-MIG hybrid welding.     

秸秆压块与燃煤供热系统生命周期环境排放对比研究

为证明采用秸秆压块燃料替代煤炭进行供热的可持续性,对秸秆压块和燃煤供热系统的生命周期环境排放进行了对比分析.基于我国2012年投入产出表,构建了投入产出生命周期评价(IO-LCA)和过程生命周期评价(PLCA)相结合的混合生命周期评价(Hybrid-LCA)模型,核算了玉米秸秆压块和燃煤供热系统供应1 GJ热的生命周期CO2、SO2、NOx和PM2.5排放.结果显示,秸秆压块供热系统的生命周期CO2排放量为7 kg·GJ-1热,比燃煤供热排放减少121 kg.此外,秸秆压块供热系统比燃煤供热系统可以分别减少SO2排放98%、NOx排放76%和PM2.5排放58%.控制原料水分,通过减少原料收集和能源转化过程中的耗损,减少能源转化过程的电力消耗以及控制原料收集半径等可以有效改进秸秆压块供热系统环境表现.     

城市热岛效应下浅层土中混凝土的酸腐蚀试验研究

针对城市热岛效应引起城区浅层土地温场升高这一观测结果,采用室内快速模拟试验方法,对城区酸性土壤腐蚀混凝土材料的温度效应开展了试验研究.试验研究了在温度为5℃、20℃和40℃条件下,混凝土试样在酸浓度分别为0%、5%和10%的沙土介质中放置30 d、90 d后的抗压强度变化规律,并对混凝土试样在腐蚀过程中的腐蚀系数变化规...