铝合金-丁腈橡胶航空带垫卡箍典型环境损伤研究

目的研究典型环境对丁腈橡胶-铝合金带垫卡箍的损伤效应。方法通过模拟铝合金-丁腈橡胶航空带垫卡箍使用时的装配结构和应力状态,应用GJB 150A—2009中的湿热和太阳辐射两种典型老化环境,采用宏观形貌观察、卡箍保持力测试和橡胶衬垫拉伸性能测试方法,结合扫描电子显微镜和傅里叶红外光谱技术,分析带垫卡箍的性能劣化过程。结果带垫卡箍在湿热和太阳辐射环境中老化50 d后,卡箍橡胶衬垫表面出现大量微孔缺陷,拉伸性能大幅降低,导致卡箍保持力分别下降了35%和51%。结论带垫卡箍在模拟装配状态下进行湿热和太阳辐射环境暴露实验,卡箍橡胶衬垫内部结构由致密逐渐变得疏松,部分碳碳双键发生氧化交联反应,并在一定程度上提高了聚合物的交联密度,材料硬度提高,回弹性能减弱,橡胶衬垫对芯轴的包裹能力降低,导致卡箍保持力性能降低。     

金属尖化前缘模型主动式热疏导性能试验研究

目的为了更好地解决高超声速飞行器舵、翼前缘及头锥等气动热环境恶劣区域的热防护问题。方法采用主动式热疏导技术,以高温液态合金为工质,设计并制作具有主动式热疏导功能的尖化前缘金属试验模型(R=5 mm)。根据模型外尺寸设计加工一套石英灯仿形加热器和热流测试模型,开展地面热环境模拟试验。结果试件在前缘中心温度530℃左右时具有瞬态启动特性。前缘中心和大面积中心最大辐射热流密度分别为1000 kw/m^2和580 kw/m^2,试件在该环境中长时间受热状态下仍具有较好的热疏导能力。试验后试件无工质泄漏和结构破坏,具有一定的可重复使用性。结论可以此热疏导方式结合现有成熟热防护技术进一步开展工程设计与应用。     

狭缝结构对船用排气引射装置气膜冷却性能影响的模拟研究

船用燃气轮机的排气温度很高,为了降低排气管道和排气烟羽的红外辐射,在排气喷管上方安装排气引射装置,利用引射原理卷吸环境中的冷空气,降低排气温度,同时在壁面上形成冷却气膜,防止壁面温度升高。排气引射装置的扩压管为多级圆环结构组成,文中利用数值计算的方法模拟了扩压管圆环间狭缝结构对壁面温度的影响,得到了壁面上的温度分布,确定了冷却气膜的长度,为扩压管的设计提供了参考。     

Minimizing leakage from a smelter off-gas system by enhanced control

The off-gas handling system is a vital component of a smelter and it is essential that it operates in accordance with environmental regulations. A key feature of the off-gas management system is maintaining a slightly negative system pressure to prevent gas leakage, such as SO₂, out into the work and external environments. To enhance sustainable development, there is also growing interest in capturing and reusing the significant amount of heat and CO₂ contained within off-gas. The potential incorporation of heat and CO₂ recovery systems places importance on enhancing control to minimize the risk of both gas leakage and disturbance of the smelting process. With these requirements in mind, an easily implementable feedforward control enhancement to existing control schemes is proposed to help provide improved performance.     

Environmental and economic assessment of a greenhouse waste heat exchange

As the economic costs of energy and the negative externalities associated with the combustion of fossil fuels threaten the economic viability of greenhouses in northern climates there is a renewed interest in the use of waste heat. This paper presents a technical and economic methodology to determine the viability of establishing waste heat greenhouses using the waste heat from industrial processes in northern climates. A case study is presented of an exchange between a tomato greenhouse and a flat glass manufacturing plant, which found the waste heat system is significantly more economic to operate than a purely natural gas system.     

无砾石微孔管地下渗滤系统试验研究

针对传统无砾石管式地下渗滤系统存在的处理性能差,渗滤通量低两个问题,通过去掉包裹织物,提高渗滤管开孔率、改变开孔方式,设计了无砾石微孔管地下渗滤系统。通过实验研究表明,无砾石微孔管地下渗滤系统对COD、氨氮的去除率比传统管式系统分别提高了10.8%、12.7%,总磷去除率并无显著差异,ORP值提高约85 mV,渗滤通量提高26.8%。在3.3 cm/d的水力负荷下,无砾石微孔管地下渗滤系统出水COD、氨氮、总磷平均浓度分别为19 mg/L,0.62 mg/L,0.048 mg/L。渗滤管下10 cm的土壤层去除了约70%的COD,80%的氨氮和91%的总磷,向下随着土壤深度的增加,单位厚度的土壤层去除的污染物量呈显著下降趋势。     

动力与热力抬升对烟气抬升高度的影响分析

通过模式选择和计算,得出烟气抬升高度的增加与动能和热能的关系,表明当烟囱出口处风速分别为3 m/s、2 m/s和1 m/s时欲增加同样大小的烟气抬升高度,需要的动能比热能要高,结论认为烟气的热力提升比动力提升的贡献大。     

供水管网水质评价方法的探讨及其应用

利用了模糊数学评价模型和综合指数评价模型分别对南方某市部分给水管网水质进行评价。评价结果分析表明,模糊数学评价法具有评价准确性好、操作简单的特点;综合指数法具有评价结果直观、精确度较高的优点。从评价结果上看,综合指数法较模糊数学评价法更为合理。     

Microstructure of 2205 duplex stainless steel joint in submerged arc welding by post weld heat treatment

The 2205 duplex stainless steel (DSS) is of both good properties austenitic steel and ferritic steel, which applies to the shipbuilding industry usually. In this paper, the OM, XRD and microhardness test methods are used to analyze the variation of submerged arc welded (SAW) joints with and without post weld heat treatment (PWHT). The research results show that the σ phase disappear in the fusion edge zone near heat affect zone (HAZ) and an increase in the welded center zone during the follow-up PWHT, while the amount of γ phase is decreased in the welded center zone with PWHT. A segregation distribution of some second phases is also found in the welded center zone after PWHT. There have two pick values of microhardness arise in the fusion edge zone and the welded center zone separately without PWHT. However, a maximum value of microhardness at the fusion edge zone near HAZ is disappeared and the other is still held at the welded center zone during PWHT. It can be attributed to the changes of second phases, element diffusions and particle segregation during PWHT. A developing mechanism is issued to demonstrate the second phases transferring of the 2205 DSS SAW joints by PWHT.     

Improvement of welding heat source models for TIG-MIG hybrid welding process

Tungsten inert gas-metal inert gas (TIG-MIG) hybrid welding process is an effective way to improve welding productivity and quality due to advantages of the two processes. Mathematical analysis is crucial to fundamentally understand this synergetic welding process. In this study, based on experimental visualization of arc behaviors, some assumptions are proposed to deduce adaptive plane and volumetric heat source models separately for each involved welding method first. The influence of torch angles on distribution of temperature and geometry of weld bead are calculated and compared with experimental results. It shows that this developed algorithm of heat source can be employed to accurately predict welding process whether the electrode gun is slanted backward or forward to the direction of welding. Then TIG-MIG hybrid welding process is simulated and analyzed without considering the attractive or repulsive force of two arcs. The characteristic of TIG-MIG welding process is discussed compared to single MIG. It lays the foundation for the further research on the interaction of the two arcs during TIG-MIG hybrid welding.