钢铁行业废水零排放技术探索

针对钢铁行业废水特点,分析了目前钢铁行业各工序及全厂主要废水污染控制措施,重点分析了二级反渗透工艺的主要流程及进出水水质,以及该工艺存在的主要问题。通过对大型钢铁集团的现场调研,以太钢采用的反渗透和蒸发结晶工艺为例分析了钢铁行业真正实现废水零排放的技术可行性。该技术可以很好解决钢铁行业浓盐水的外排问题。     

晚期垃圾渗滤液的部分亚硝化

利用实验室小试SBR在(33±1)℃的条件下,通过动态调控溶氧浓度(DO)(2～7 mg/L)和水力停留时间(2～5 d),经过130 d的运行成功启动了晚期垃圾渗滤液(NH4+-N含量1 227～2 133 mg/L)的部分亚硝化,使出水NO2--N∶NH4+-N稳定维持在1∶1左右,为后续的厌氧氨氧化工艺创造了进水条件。利用实时荧光定量PCR研究启动过程中的特异微生物氨氧化细菌的含量变化表明,氨氧化细菌的含量与NO2--N的生成速率和出水NO2--N稳定性有着显著相关性。     

Use of genetic,climatic, and microbiological data to inform reintroduction of a regionally extinct butterfly

Species reintroductions are increasingly used as means of mitigating biodiversity loss. Besides habitat quality at the site targeted for reintroduction, the choice of source population can be critical for success. The butterfly Melanargia russiae (Esper´s marbled white) was extirpated from Hungary over 100 years ago, and a reintroduction program has recently been approved. We used museum specimens of this butterfly, mitochondrial DNA data (mtDNA), endosymbiont screening, and climatic‐similarity analyses to determine which extant populations should be used for its reintroduction. The species displayed 2 main mtDNA lineages across its range: 1 restricted to Iberia and southern France (Iberian lineage) and another found throughout the rest of its range (Eurasian lineage). These 2 lineages possessed highly divergent wsp alleles of the bacterial endosymbiont Wolbachia. The century‐old Hungarian specimens represented an endemic haplotype belonging to the Eurasian lineage, differing by one mutation from the Balkan and eastern European populations. The Hungarian populations of M. russiae occurred in areas with a colder and drier climate relative to most sites with extant known populations. Our results suggest the populations used for reintroduction to Hungary should belong to the Eurasian lineage, preferably from eastern Ukraine (genetically close and living in areas with the highest climatic similarity). Materials stored in museum collections can provide unique opportunities to document historical genetic diversity and help direct conservation.     

钢渣吸附处理苯酚废水的研究

采用恒温振荡的方法,考察了钢渣粒径、吸附温度、振荡速度、溶液pH值、溶液初始浓度对苯酚去除率的影响。结果表明,在粒径为120~180目、pH=4.0、苯酚溶液浓度在500 mg/L以内、苯酚/钢渣质量比为1∶1 000时吸附效果最好。钢渣对苯酚的吸附能较好地符合Langmuir和Freundlich吸附等温线,线性相关系数分别为0.9971和0.9916,吸附机理为表面吸附。     

河北省钢铁工业主要大气污染物减排潜力分析

通过对河北省钢铁工业存在问题的分析,得出我省钢铁行业主要大气污染物为二氧化硫和粉尘.结合我省钢铁企业的实际情况,从工程技术、政策管理等方面提出相应治理措施,并对"十一五"期间我省钢铁行业二氧化硫和粉尘减排效益进行预测.预测结果显示:采用所建议的减排措施后,我省钢铁工业二氧化硫减排量对全省"十一五"减排计划的贡献率为81.4%;粉尘可减排60%.     

钢铁企业大型低位料仓汽车卸料的粉尘控制

某钢企大型低位料仓为汽车卸料,料仓厂房内空高,跨度大,料仓上部贯通,物料落差大,卸料中产生大量粉尘,环境污染问题典型突出。通过对低位料仓汽车卸料产尘特性分析,采取加强生产管理、组织汽车有序卸料、料仓厂房有效密闭、合理设计捕尘方式和布袋除尘系统等措施,能够有效地控制粉尘污染。除尘系统具有投资及运行费用少,除尘效果明显的优点。     

回火焊道焊接技术在焦炭塔修复中的应用

为了避免耗时长、费用高的焊后热处理或整体更换筒节,针对铬钼钢焦炭塔内壁环焊缝的裂纹和锥段内壁腐蚀缺陷,提出采用回火焊道焊接技术对内壁缺陷部位进行修复。结果表明,严格按照经评定合格的焊接工艺进行施焊,回火焊道焊接技术可以利用层道间的焊接热循环作用达到焊后热处理的效果,使焊接修复后铬钼钢焦炭塔的母材和复合层的冶金和力学性能满足要求。     

阴角邻面火灾作用下L型钢管混凝土柱耐火极限研究

运用有限元软件ABAQUS计算L形带肋钢管混凝土柱阴角相邻两面受火全过程下的耐火极限,分析了阴角邻面受火方式下构件内部温度场和应力场的变化规律,在此基础上分析荷载比、宽厚比、计算长度、加劲肋纵向间距、荷载偏心率、荷载角等参数对耐火极限的影响规律。数据表明:荷载比、计算长度对构件耐火极限影响较大,随着荷载比和计算长度的增大,耐火极限基本呈线性下降;加劲肋间距对构件耐火性能影响较小;由于L形柱的特殊形式,偏心荷载对耐火极限的影响规律较复杂,荷载作用点偏向低温区可以提高耐火极限。     

Microstructure of 2205 duplex stainless steel joint in submerged arc welding by post weld heat treatment

The 2205 duplex stainless steel (DSS) is of both good properties austenitic steel and ferritic steel, which applies to the shipbuilding industry usually. In this paper, the OM, XRD and microhardness test methods are used to analyze the variation of submerged arc welded (SAW) joints with and without post weld heat treatment (PWHT). The research results show that the σ phase disappear in the fusion edge zone near heat affect zone (HAZ) and an increase in the welded center zone during the follow-up PWHT, while the amount of γ phase is decreased in the welded center zone with PWHT. A segregation distribution of some second phases is also found in the welded center zone after PWHT. There have two pick values of microhardness arise in the fusion edge zone and the welded center zone separately without PWHT. However, a maximum value of microhardness at the fusion edge zone near HAZ is disappeared and the other is still held at the welded center zone during PWHT. It can be attributed to the changes of second phases, element diffusions and particle segregation during PWHT. A developing mechanism is issued to demonstrate the second phases transferring of the 2205 DSS SAW joints by PWHT.     

Effect of oxide-based fluxes on mechanical and metallurgical properties of Dissimilar Activating Flux Assisted-Tungsten Inert Gas Welds

Present investigation is to study the “Effect of Activating Fluxes on Mechanical and Metallurgical Properties of Dissimilar Activated Flux-Tungsten Inert Gas Welds”. Effect of current, welding speed, joint gap and electrode diameter on weld bead dimensions on 6 mm thick dissimilar weld between carbon steel to stainless steel, was studied under Activated Flux-Tungsten Inert Gas Welding process. During this investigation three different types of oxide powders were used-TiO₂, ZnO and MnO₂. After welding samples were subject to mechanical testing, in addition to characterization via micro hardness and microstructures of Normal Tungsten Inert Gas Welds and Activated Flux-Tungsten Inert Gas Welds. Activating fluxes TiO₂ and ZnO are effective fluxes for Activated Flux-Tungsten Inert Gas Welding of dissimilar weld between CS to SS. Highest depth/width (D/W) ratio reported under TiO₂ and ZnO fluxes compare to Normal-Tungsten Inert Gas Welds. Lowest angular distortion was observed under TiO₂ flux compare to Normal-Tungsten Inert Gas Welds. Mechanical properties, Joint Efficiency of Activated Flux-Tungsten Inert Gas Welds are higher than normal-Normal Tungsten Inert Gas Welds. Tensile Test specimens of both the processes failed from the parent metal (carbon steel side). Carbon migration from CS to SS, had occurred which led to failure of weld joints from CS side.