Evaluation of a recycling process for printed circuit board by physical separation and heat treatment

Printed circuit boards (PCBs) from discarded personal computer (PC) and hard disk drive were crushed by explosion in water or mechanical comminution in order to disintegrate the attached parts. More parts were stripped from PCB of PC, composed of epoxy resin; than from PCB of household appliance, composed of phenol resin.In an attempt to raise the copper grade of PCB by removing other components, a carbonization treatment was investigated. The crushed PCB without surface-mounted parts was carbonized under a nitrogen atmosphere at 873–1073 K. After screening, the char was classified by size into oversized pieces, undersized pieces and powder. The copper foil and glass fiber pieces were liberated and collected in undersized fraction. The copper foil was liberated easily from glass fiber by stamping treatment.As one of the mounted parts, the multi-layered ceramic capacitors (MLCCs), which contain nickel, were carbonized at 873 K. The magnetic separation is carried out at a lower magnetic field strength of 0.1 T and then at 0.8 T. In the +0.5 mm size fraction the nickel grade in magnetic product was increased from 0.16% to 6.7% and the nickel recovery is 74%.The other useful mounted parts are tantalum capacitors. The tantalum capacitors were collected from mounted parts. The tantalum-sintered bodies were separated from molded resins by heat treatment at 723–773 K in air atmosphere and screening of 0.5 mm. Silica was removed and 70% of tantalum grade was obtained after more than 823 K heating and separation.Next, the evaluation of Cu recycling in PCB is estimated. Energy consumption of new process increased and the treatment cost becomes 3 times higher comparing the conventional process, while the environmental burden of new process decreased comparing conventional process.The nickel recovery process in fine ground particles increased energy and energy cost comparing those of the conventional process. However, the environmental burden decreased than the conventional one.The process for recovering tantalum used more heat for the treatment and therefore the energy consumption increased by 50%, when comparing with conventional process. However, the market price for tantalum is very large; the profit for tantalum recovery is added. Also the environmental burden decreased by the recycling of tantalum recovery. Therefore, the tantalum recovery is very important step in the PCB recycling. If there is no tantalum, the consumed energy and treatment cost increase in the new process, though the environmental burden decreases.     

Ti/SnO_2-Sb阳极-空气阴极电催化降解染料废水

为解决电化学法处理高盐染料废水存在的能耗大、成本高等问题,分别采用溶胶-凝胶法和辊压法制备Ti/SnO_2-Sb阳极和空气阴极,构建了Ti/SnO_2-Sb阳极-空气阴极双极体系(TSSA-ADC)。甲基橙(MO)作为高盐染料废水的典型污染物,考察了电流强度、MO浓度、电解液浓度和初始p H对TSSA-ADC体系和TSSA单阳极体系降解MO的影响。结果表明:与TSSA单阳极体系相比,TSSA-ADC体系具有更好的抗有机负荷冲击、抗盐分冲击、抗酸碱波动能力,能够维护酸碱平衡防止硬度离子结垢。最佳反应条件为电流强度为0.030 A,电解液浓度为3%,MO浓度为100 mg/L,初始pH=6。以MO去除率达到98%为基准,TSSA-ADC体系比TSSA体系可节能74.26%。     

电路板的高加速应力筛选仿真设计技术研究

针对某型电路板高加速应力筛选剖面设计中耗费大量人力物力的实际情况,结合目前计算机辅助及仿真技术所具有的成本低、周期短、精度高等特点,将高加速应力筛选及计算机仿真技术融合,提出了运用计算机仿真手段来研究产品的高加速应力筛选剖面的方法及基本思路。对剩余有效寿命的预计、缺陷影响以及应力影响等方面进行了研究分析。从而在高加速应力筛选剖面设计信息量的扩充、成本的节省、周期的缩短等方面起到了一定的促进作用。     

废弃线路板热解油中酚类物质的提取与分离

将FR-4型废弃线路板热解,并对热解油中含量最多的组分-酚类物质进行分离提取.比较研究线路板热解油的分离提取方法,探索出"碱液处理-酸化-萃取-减压蒸馏"的新方法,对分离出的组分进行GCMS(气质联用)测试.结果显示运用该方法对FR-4型线路板的热解油进行提取分离,得到的总酚占热解油的62.0%,其中苯酚的最高纯度可达...     

化学沉淀法处理线路板厂络合铜废水实验研究

为解决某线路板厂络合铜废水达标排放的问题,模拟该厂络合铜废水处理的工艺条件,采用硫酸亚铁和硫化钠相结合的化学沉淀法进行小试,通过正交实验确定最佳药剂投加量.结果表明,影响络合铜废水处理效果的各因素的重要性顺序依次为pH、PAM、FeSO4·7H2O、LIME、Na2S;处理500mL络合铜废水的最佳的操作条件是废水初始...     

废旧线路板回收的污染防治技术综述

废旧线路板回收不仅能够解决电子废弃物迅速增长带来的环境污染问题,而且可以实现资源再生利用,是中国当前鼓励发展的行业。线路板回收过程也将不可避免的带来一定环境污染问题。中国企业现阶段常用的线路板回收工艺主要包括机械物理法、湿法冶金、火法冶金、热解法等。废旧线路板的回收工艺不同,污染物产生特点也不同,企业应根据线路板回收工艺有针对性的选择污染防治措施。线路板回收过程中产生的废渣再利用应成为今后研究的重点。     

检测水中有机磷农药的酶传感器

采用丝网印刷技术制作厚膜型电极,通过交联法将乙酰胆碱酯酶固定在电极上,开发快速检测水中有机磷农药的酶传感器.采用循环伏安法对电极所做的检测结果表明电极彼此间的差异在10%以内,具有较好的一致性.通过在交联剂、酶和底物等方面优化传感器的工作参数,确定了戊二醛、酶和底物的浓度分别为0.2%、0.5 mg/mL和10 mmol/L时,传感器响应最好.在交联固定酶的情况下,根据酶活受到有机磷抑制的原理,采用时间-电流法对特丁硫磷和对硫磷进行了检测.结果表明:这2种有机磷的检测限都可以达到1 ng/mL,线性区间1～10 000ng/mL.在物理吸附固定酶的情况下,采用循环伏安法对特丁硫磷进行了检测.结果表明:采用循环伏安法检测的灵敏度比采用时间-电流法的灵敏度要高.     

微波辐照热解废印刷电路板产物的分析研究

为了减少电子废弃物对环境的危害,实现其资源化回收利用,研究了微波辐照热解废印刷电路板的效果,并采用红外光谱、气相色谱质谱和X荧光光谱等方法对热解产物的组成及性质进行了分析.结果显示:微波热解得到的气体、液体、固体的产率分别为7%～33%、26%～45%、31%～51%,其中气体主要由CO、CO2、H2及有机烃类组成,可燃性气体占70%(体积分数)左右,可作为燃料气加以利用;液体分为水相及油相,经常压蒸馏后得到的120～250 ℃馏分主要为单酚化合物,苯酚高达50%(质量分数)左右,甲基苯酚和邻甲基苯酚为25%(质量分数)以上,是良好的化工原料;固体中除炭外,还含有许多金属如铅、锡和铜等,可以回收利用.说明微波热解技术处理电子废弃物可实现资源化回收利用.     

云桌面终端电源端传导骚扰和辐射骚扰整改案例

某云桌面终端在进行中国强制性认证(CCC)时,电磁兼容试验项目电源端传导骚扰、辐射骚扰测试均出现超标现象。将重点从PCB板级电路EMC设计方面剖析其测试不合格原因,并给出相应的整改措施,最后对此案例进行总结,给出类似电子产品在PCB设计时的注意事项,以期能给PCB设计工程师提供一些参考意见。     

军用集成电路质量控制方法分析与探讨

集成电路是军用电子设备最重要的器件之一,集成电路的质量直接影响到军用装备的质量。从集成电路的选择、二次筛选和破坏性物理分析(DPA)这几个方面探讨了军用集成电路的质量控制方法。实践证明通过质量控制筛选得到的集成电路整批使用可靠性都有明显的提高。