Application of CGP-cross route process for microstructure refinement and mechanical properties improvement in steel sheets

A modified method of severe plastic deformation (SPD) entitled constrained groove pressing-cross route (CGP-CR) was introduced for imposing a high magnitude of equivalent strain of about 2.32 per pass on the sheet form samples. The major benefit of this improved route compared to previous common route was the more homogeneity of strain in the rolling (RD) and transverse (TD) directions of sheets. In this study, low carbon steel samples were used for examination of evolutions in microstructure and mechanical properties during SPD via CGP-CR process. Mechanical properties improvement were measured by tensile and macro hardness tests. The results indicate that CGP-CR process can effectively improve tensile strength; and also, yield stress and hardness of as-received low carbon steel samples were improved up to about 100% after two deformation passes. Also, high magnitude of inhomogeneity can be observed in hardness distribution through first pass of the process which diminishes in the subsequent passes. Microstructural evolutions during process were monitored by optical microscopy observations and X-ray diffraction analysis. The results demonstrate that initial ferritic microstructure with grain size of about 30 μm was refined to a 225 nm cell structure after two passes of CGP-CR process.     

狭缝结构对船用排气引射装置气膜冷却性能影响的模拟研究

船用燃气轮机的排气温度很高,为了降低排气管道和排气烟羽的红外辐射,在排气喷管上方安装排气引射装置,利用引射原理卷吸环境中的冷空气,降低排气温度,同时在壁面上形成冷却气膜,防止壁面温度升高。排气引射装置的扩压管为多级圆环结构组成,文中利用数值计算的方法模拟了扩压管圆环间狭缝结构对壁面温度的影响,得到了壁面上的温度分布,确定了冷却气膜的长度,为扩压管的设计提供了参考。     

添加H2O2加速低合金钢海水腐蚀的主要影响因素研究

采用极化曲线、旋转圆盘电极试验和失重（质量损失）法研究了低合金钢在添加了H。o：的海水中腐蚀加速的主要影响因素。结果发现低合金钢在添加H2O2的海水中腐蚀加速主要受到了H2O2浓度、温度、搅拌速度和H2O2添加周期的影响。研究表明,搅拌速度不变、H2O2添加周期相同的条件下,在H2O2浓度为0．8mol／L的70℃海水中,低合金铜的腐蚀加速最显著;在试验的转速范围内,加速作用随搅拌速度增大变得更为显著;H2O2加入后350min内加速作用较明显。     

抗滑桩细观受力特征的数值模拟研究

抗滑桩是滑坡防治工程中一种非常有效的支挡措施,其受力特征直接关系到滑坡防治效果,因此开展抗滑桩细观受力特征的数值模拟研究具有重要的工程应用价值。基于有限元数值模拟方法,采用ANSYS软件中的分离式模型,以SOLID65单元和LINK8单元分别模拟钢筋混凝土抗滑桩中的混凝土和钢筋,研究了不同荷载作用下抗滑桩的细观受力特征。结果表明:在相同荷载作用下,抗滑桩在高度较小阶段,其高度与抗滑桩的变形呈非线性变化,随着抗滑桩高度的增加,其高度与抗滑桩的变形趋于线性关系;有限元数值模拟能较好地反映钢筋混凝土抗滑桩的细观受力特征。该研究可以为抗滑桩工程的设计提供借鉴与参考。     

火灾下钢框架结构热-力耦合模拟与性能分析

基于"自然火灾安全概念"(NFSC)的基本思想,提出了火灾下钢结构热-力耦合模拟方法。利用ANSYS的参数化设计语言,建立了ANSYS软件与OZone火灾分析软件的数据接口,实现了火灾分析软件与大型有限元软件的耦合运用。基于火灾模拟软件OZone的分析结果,利用APDL语言,对钢框架结构进行了真实火灾场景下的热-力耦合模拟。研究表明:钢框架结构在真实火灾场景下,受非均匀变热流影响,结构内部将产生热应力梯度和应力牵移现象;同时钢框架中钢梁固接时,火灾初期变形较小,当达到某个关键时间点后将开始大的变形破坏,其主要原因是钢框架内部产生塑性铰,即钢梁由固接变为铰接,释放了对钢梁的约束。     

无砾石微孔管地下渗滤系统试验研究

针对传统无砾石管式地下渗滤系统存在的处理性能差,渗滤通量低两个问题,通过去掉包裹织物,提高渗滤管开孔率、改变开孔方式,设计了无砾石微孔管地下渗滤系统。通过实验研究表明,无砾石微孔管地下渗滤系统对COD、氨氮的去除率比传统管式系统分别提高了10.8%、12.7%,总磷去除率并无显著差异,ORP值提高约85 mV,渗滤通量提高26.8%。在3.3 cm/d的水力负荷下,无砾石微孔管地下渗滤系统出水COD、氨氮、总磷平均浓度分别为19 mg/L,0.62 mg/L,0.048 mg/L。渗滤管下10 cm的土壤层去除了约70%的COD,80%的氨氮和91%的总磷,向下随着土壤深度的增加,单位厚度的土壤层去除的污染物量呈显著下降趋势。     

供水管网水质评价方法的探讨及其应用

利用了模糊数学评价模型和综合指数评价模型分别对南方某市部分给水管网水质进行评价。评价结果分析表明,模糊数学评价法具有评价准确性好、操作简单的特点;综合指数法具有评价结果直观、精确度较高的优点。从评价结果上看,综合指数法较模糊数学评价法更为合理。     

Effect of oxide-based fluxes on mechanical and metallurgical properties of Dissimilar Activating Flux Assisted-Tungsten Inert Gas Welds

Present investigation is to study the “Effect of Activating Fluxes on Mechanical and Metallurgical Properties of Dissimilar Activated Flux-Tungsten Inert Gas Welds”. Effect of current, welding speed, joint gap and electrode diameter on weld bead dimensions on 6 mm thick dissimilar weld between carbon steel to stainless steel, was studied under Activated Flux-Tungsten Inert Gas Welding process. During this investigation three different types of oxide powders were used-TiO₂, ZnO and MnO₂. After welding samples were subject to mechanical testing, in addition to characterization via micro hardness and microstructures of Normal Tungsten Inert Gas Welds and Activated Flux-Tungsten Inert Gas Welds. Activating fluxes TiO₂ and ZnO are effective fluxes for Activated Flux-Tungsten Inert Gas Welding of dissimilar weld between CS to SS. Highest depth/width (D/W) ratio reported under TiO₂ and ZnO fluxes compare to Normal-Tungsten Inert Gas Welds. Lowest angular distortion was observed under TiO₂ flux compare to Normal-Tungsten Inert Gas Welds. Mechanical properties, Joint Efficiency of Activated Flux-Tungsten Inert Gas Welds are higher than normal-Normal Tungsten Inert Gas Welds. Tensile Test specimens of both the processes failed from the parent metal (carbon steel side). Carbon migration from CS to SS, had occurred which led to failure of weld joints from CS side.     

Microstructure of 2205 duplex stainless steel joint in submerged arc welding by post weld heat treatment

The 2205 duplex stainless steel (DSS) is of both good properties austenitic steel and ferritic steel, which applies to the shipbuilding industry usually. In this paper, the OM, XRD and microhardness test methods are used to analyze the variation of submerged arc welded (SAW) joints with and without post weld heat treatment (PWHT). The research results show that the σ phase disappear in the fusion edge zone near heat affect zone (HAZ) and an increase in the welded center zone during the follow-up PWHT, while the amount of γ phase is decreased in the welded center zone with PWHT. A segregation distribution of some second phases is also found in the welded center zone after PWHT. There have two pick values of microhardness arise in the fusion edge zone and the welded center zone separately without PWHT. However, a maximum value of microhardness at the fusion edge zone near HAZ is disappeared and the other is still held at the welded center zone during PWHT. It can be attributed to the changes of second phases, element diffusions and particle segregation during PWHT. A developing mechanism is issued to demonstrate the second phases transferring of the 2205 DSS SAW joints by PWHT.     

45~#钢在西双版纳大气环境下的腐蚀研究

目的研究西双版纳热带雨林地区大气环境下材料的初期腐蚀行为。方法使用45#碳钢在西双版纳大气环境下进行1年的大气暴露腐蚀试验,并利用质量损失分析、SEM、XRD和FTIR等技术,分析45#碳钢在西双版纳大气环境下暴露1年的腐蚀行为。结果 45#碳钢的腐蚀产物以γ-FeOOH,Fe(OH)3和Fe3O4为主,并有少量的α-FeOOH。结论西双版纳大气环境腐蚀性为C2级。在暴露1年的时间内,锈层化学稳定性随试验时间的延长逐渐增强,对基体的保护性逐渐加大。