水泥窑协同处置含油污泥

含油污泥是石油石化生产过程中产生的一种含油固体废弃物,现有的含油污泥处理技术主要解决了油泥中油气资源的部分回收,未实现油泥的彻底无害化.采用能谱仪、原子荧光光度计和等离子体发射光谱仪等检测手段,检测了不同油田含油污泥的成分、热值及重金属含量,并与水泥生产的相关标准进行了对比分析.结果表明,含油污泥灰分中氧化钙、氧化硅等含量总和均大于80%;灰分中重金属含量基本满足《水泥工厂设计规范》GB50295-2008中水泥熟料重金属含量要求,可作为水泥生产的替代原料.采集的各油田含油污泥平均热值达17.6 MJ/kg,大部分含油污泥都可以作为水泥生产的替代燃料.同时,水泥窑协同处置含油污泥时有害有机物被彻底分解,不会产生二次污染,能真正实现含油污泥的减量化、资源化和无害化,是一项值得推广的处置方式.     

“十二五”水泥行业NOx总量减排形势分析及对策探讨

分析“十二五”水泥行业NOx减排形势,探讨积极应对措施,对推进水泥行业NOx减排工作及实现减排目标具有重要意义.本研究在对水泥行业NOx排放控制现状分析的基础上,结合水泥行业产业政策和环境管理要求,采用情景分析法,对“十二五”水泥行业NOx新增排放量进行了预测,探讨了不同减排途径下水泥行业可实现的减排目标及面临的减排形势,并从激励机制、政策引导、循环经济、监督管理等方面提出了相应的意见和建议.     

水泥行业SO2和NOX排放总量核算方法选取

就水泥企业SO₂和NO_X排放总量核算方法的选取问题,以3家不同类型水泥企业为例,以监测数据法核算结果为依据,对排污系数法和物料衡算法的核算结果进行统计学描述和差异性检验。结果表明:排污系数法能基本反映各类企业SO₂、NO_X实际排放状况;物料衡算法不适合各类企业NO_χ的总量核算;对含熟料生产线的水泥企业,物料衡算法核算得出的SO₂排放量偏小,实际工作中不建议采用;对粉磨站水泥企业,物料衡算法与排污系数法均能反映实际SO₂排放情况,建议以"取大值"原则选取。     

低温余热发电技术在新型干法水泥生产线的应用

常州盘固水泥有限公司在新建4 500t·d-1水泥熟料生产线的同时,配套建设了低温余热发电,项目建成后,吨水泥能耗下降11%,窑头烟气粉尘削减量为2%,年增直接经济效益2 603万元,真正实现了节能减排增效的目标.     

水泥窑协同处理危险弃废物的应用

危险废物对生态环境和人类健康构成严重的危害。水泥窑协同处理危险废物能同时实现减量化、无害化以及资源化,是最有效的处理危险废物的方法。大连东泰产业废弃物处理有限公司利用水泥窑协同处理危险废物。实现废物处置与水泥生产的优化组合。     

The impact of a cement company’s CSR programmes on the lifestyles of a rural community: a case study in the Ring 1 area in Tuban,East Java,Indonesia

The studies about patterns and impacts of a company’s corporate social responsibility (CSR) programmes on the local communities have been conducted in a number of developed countries. The similar studies, however, were still rarely conducted in developing countries, particularly in Indonesia. This study aims at discussing the impact of the CSR programmes of a cement company on the lifestyles of a rural community in six villages in Tuban district of East Java Province in Indonesia. The study was conducted from January to September 2015, using qualitative data collection and analysis. This study found that the presence of the cement company has made both positive and negative impacts to the rural community. For the positive impacts, we can see the development of infrastructure that makes the villages become more representative; the emergence of new business opportunities, such as food stalls and boarding houses; and the improvement of the quality of human resources through free health care, education, and religious activities. The supports from the cement company, however, have not been distributed equally among the villagers. In addition, we can also see the following negative impacts: the increase of social tense among the villagers due to the tight competition to obtain work in the cement company; the uneasy relation between the local people and the immigrants who work in the cement company; the decrease in the number of people working in agricultural sectors, as most of them have moved or wish to move to the cement company.     

Reuse of de-inking sludge from wastepaper recycling in cement mortar products

This paper presents results of an investigation into the use of de-inking sludge from a paper recycling mill as feedstock material in the manufacture of cement mortar products, including masonry blocks and mortar renders. Both physical and mechanical properties of mortar specimens containing various amounts of de-inking sludge were investigated. It was observed that the addition of de-inking sludge to cement mortar at a fixed water-to-cement ratio significantly reduced flow properties and increased setting time. Water absorption and volume of permeable voids of cement mortar increased with increased dosage of de-inking sludge, with a corresponding reduction of bulk density. The 91-day compressive strength of mortar samples with 2.5 wt% and 20 wt% de-inking sludge loadings retained 83% and 62% respectively of the reference mortar strength. The corresponding drying shrinkage increased by up to 160% compared to reference samples. However, a de-inking sludge loading of up to 2.5 wt% did not significantly alter measured physical and mechanical properties. The results demonstrate that despite the high moisture absorbance of de-inking sludge due to its organic matter and residual cellulose fibre content, it serves as a potential supplementary additive and its cellulosic content proving to be an active set retardant to cementitious masonry products.     

SCR脱硝技术在天然气浮法玻璃窑炉上的应用

分析了天然气浮法玻璃窑炉烟气、飞灰的特性,通过合理布置浮法玻璃窑炉的烟气除尘、脱硝工艺,引进高效、先进的SCR脱硝技术,合理选用催化剂,达到《平板玻璃工业污染物排放标准》（GB26453-2011）环保要求。     

尾矿代粘土在干法回转窑水泥生产中的应用研究

为获取尾矿在干法回转窑水泥生产应用的技术参数,在对尾矿和粘土特性进行分析的基础上,在2500t·d-1的新型干法回转窑生产线上进行了浙江诸暨铜尾矿替代粘土配料的应用试验研究.试验采用循序渐进的方法,诸暨铜尾矿按质量分数为1%、2%、3%、5%依次在生产原料中掺配,对试验熟料样品进行了化学成分分析和矿物组成X射线衍射(XRD)分析.试验结果表明,掺铜尾矿生产得到的熟料化学组成和游离氧化钙(f-CaO)含量正常,熟料烧成情况良好;与掺粘土熟料相比,掺铜尾矿熟料矿物组成结构有所调整,早强和高强矿物含量有所增加.熟料物性检测表明,掺铜尾矿生产得到的熟料的各项性能指标均满足技术要求,熟料各龄期强度指标与掺粘土熟料相比略有提高.掺铜尾矿配料与粘土配料主要生产运行指标统计分析表明,试验过程在干法回转窑生产运行稳定的情况下,掺铜尾矿配料较粘土配料,其熟料平均日产量提高10.07%,熟料标煤耗降低8.29%.     

水泥窑烟气SNCR脱硝技术喷射系统的关键问题

喷射系统是水泥窑烟气SNCR脱硝技术的重要组成部分,对日产5 kt新型干法水泥烟气SNCR脱硝项目中的喷射系统进行了设计和实验研究.结果表明,系统压力设计、分配调节设计、喷枪布置和喷枪雾化能力是影响烟气脱硝效率的关键因素.在氨水质量分数为13.5％,喷入点温度904℃,n(NH3) /n(NH3)为1.2条件下,系统压力能够稳定运行在0.3～0.6 MPa之间、喷枪雾化颗粒度平均直径在50μm左右、喷枪在分解炉上的垂直安装角度为75°时烟气NOx浓度由原来的720 mg/Nm3降低到206 mg/Nm3,脱硝效率能达到70％,远低于水泥工业大气污染物排放标准的限定要求.对同类新型干法水泥熟料生产线SNCR脱硝技术有一定的参考意义.