Aluminium dust explosion risk analysis in metal workings

The aim of this paper is to present a risk analysis method that can be applied to factories where combustible dust is handled, in the form of raw materials, products or by-products, and therefore at risk to explosion. The work was carried out on site: a consistent number of companies that deal with the surface finishing of objects in aluminium through grinding were examined. The aluminium powder produced as a by-product is generally captured by suction plants and then subjected to dry or wet type abatement. In order to provide a rational approach to the risk assessment and frequency estimation, each company was divided into the so-called fields of study; and four risk assessment topics were identified for each field. A brief review of the methods that are available for the consequence magnitude estimation, regarding both the pressure wave and the launching of missiles, is also provided.     

Phytotoxicity to and uptake of TNT by rice

The contamination of the environment by explosives is a worldwide problem resulting in part from 2,4,6-trinitrotoluene (TNT) production. In situ phytoremediation is an appropriate, alternative, cost-effective technology to detoxify extended contamination of surface soil. The ability of rice (Oriza sativa) to both tolerate and assimilate ¹⁴C-labeled TNT was investigated over a 40-day exposure period. The germination rate decreased at 500 mg/kg TNT whereas root and shoot length increased significantly at high TNT concentrations, from 150 to 500 mg/kg. Rice took up TNT residues from soil and accumulated most in roots. Less than 25% of radioactivity taken up was translocated to aerial parts. Above 200 mg/kg TNT, the concentration of TNT residues in roots reached a maximum of approximately 0.7 mg/g. No TNT was found in plant extracts, good evidence for rapid metabolism of TNT. More than 60% of ¹⁴C activity was found as unextractable residues in roots. It was concluded that TNT metabolized and subsequently sequestered by roots could not be translocated to aerial parts.     

Effects of mating history on ejaculate size, fecundity, longevity, and copulation duration in the ant-tended lycaenid butterfly, Jalmenus evagoras

The mating system of the Australian lycaenid butterfly, Jalmenus evagoras, is highly unusual compared to most other Lepidoptera. Characteristics of this system, which has been termed an ’explosive mating strategy,’ include the formation of an intensely competitive mating aggregation of males, a highly male biased operational sex ratio, a lack of discrimination and mate choice by both sexes, a high variance in male mating success, and female monogamy. In this study, we tested the hypothesis that multiple mating by males imposes physiological costs resulting in smaller spermatophores, and that this results in a fitness cost to females. We found that male J. evagoras transferred only 2.2% of their eclosion weight during their first mating, consistent with the hypothesis that males of monandrous species produce a relatively small investment. The wet weight of the ejaculate declined by an average of 27% at the second mating and the dry weight by 29%, and an intermating interval of 5–9 days was needed for the ejaculate to return to the size at the first mating, regardless of male size or age. Wet ejaculate mass increased proportionally with male size, though dry mass was proportionally larger in smaller males. Ejaculate mass tended to increase with male age at both first and second matings. Female characteristics, in general, did not affect ejaculate mass, although the wet weight of the ejaculate was positively associated with female weight at the second mating. Copulation duration increased from 2.4 h to approximately 3 h at the second mating, and to over 4 h at the third and fourth matings. Fecundity was positively correlated with female size but not with mating history, copulation duration, or any other characteristics measured for either males or females. Female longevity declined significantly as the number of times the male partner had previously mated increased. We conclude that despite the small male investment in ejaculate, the costs of multiple mating may nonetheless be significant, as indicated by the reduction in ejaculate mass, an increase in copulation duration, and reduction in female lifespan with increasing mating number. Received: 22 January 1999 / Received in revised form: 28 July 1999 / Accepted: 18 September 1999     

废弃轮胎爆破回收技术研究

废弃轮胎爆破回收技术是利用炸药在仓内爆炸所产生的巨大能量对废弃轮胎进行爆破,使轮胎在瞬间发生破碎,处理工艺简单,基本上不需要大型机械设备。     

Measuring the violence of dust explosions with the “20 l sphere” and with the standard “ISO 1 m vessel”: Systematic comparison and analysis of the discrepancies

On the basis of a systematic testwork with a number of different dusts, the explosion indices as determined within the 20 l sphere and with the ISO-VDI 1 m³ vessel have been compared. The repeatability has been assessed and since some systematic deviations appear a refined physical analysis of the explosion processes is developed. It appears in particular that the cube root law supposed to link both vessels is not verified. A striking illustration of this appears when a dust with a significant explosion severity inside the 20 l sphere is not even explosible in the larger vessel. It is strongly suggested that the ignition energy is forcing very significantly the explosion in the smaller vessel inducing several tens of Celsius degrees of preheating. It is shown also that the inner level of turbulence is decreasing very fast in the 20 l sphere during the flame development so that difficult-to-ignite mixtures would tend to burn at a lower combustion rate. It is further demonstrated that the major bias between the chambers can be explained and quantified with these elements. A correlation with the standard 1 m³ vessel and a grid of interpretation of the data is proposed.     

非均质炸药冲击起爆临界判据中起爆参数的研究

以引信传爆序列中传爆管——主装药界面间的爆轰传递为例,研究了非均值炸药的冲击起爆理论,推导了飞片起爆和透射冲击起爆过程中爆轰界面的关键参数ｐ 和τ的计算关系式,对临界起爆能量的计算以及传爆序列的安全设计具有一定的指导意义。     

Experimental and simulation studies on the influence of carbon monoxide on explosion characteristics of methane

In underground coal mining, methane explosions often can cause tremendous disasters. In the meantime, carbon monoxide (CO), generated during the process of coal oxidation, may appear in the air. Therefore, the explosion characteristics of the mixture of CH₄ and CO must be investigated to prevent gas explosion accidents in coal mines. We conducted experiments by using a 20-L nearly spherical gas explosion testing device. The software FLACS was used to simulate the explosion of the mixture of CH₄ and CO at various mixing concentrations, and the simulation results corresponded to experimental results. With the increase of CO concentration, both upper and lower explosive limits of CH₄ decreased. On the whole, the explosion characteristic parameters of CH₄ and the mixture are similar. When CH₄ concentration was below the stoichiometric concentration, the addition of CO could promote the intensity of gas explosion; oppositely, excessive CO would inhibit the gas explosion reaction. The inhibitory effects become more significant as the concentration of CH₄ increases.     

爆炸性气体在连续拐弯管道中传播特性的实验研究

针对复杂燃气管网燃气爆炸致灾严重,传播规律复杂的问题,利用实验室加工成的连续拐弯管道,模拟研究了复杂燃气管网爆炸性气体通过连续拐弯管道时的火焰传播速度、爆炸波超压变化情况。研究结果表明,当整个管道内充满瓦斯气体时,通过连续拐弯后,火焰传播速度和爆炸波超压值产生显著变化,在连续拐弯管道拐弯处为一扰动源,诱导附加湍流,气流湍流度增大,管道拐弯增加了燃烧区的湍流度,火焰燃烧产生加速度,加速燃烧产生更大能量以推动加速传播。研究结果对指导现场如何防治复杂燃气管网气体爆炸,减轻爆炸的威力具有重要作用。     

Application of fuzzy logic to explosion risk assessment

Safety and health of workers potentially being at risk from explosive atmospheres are regulated by separate regulations (ANSI/AIHA in USA and ATEX in the European Union). The ANSI/AIHA does not require risk assessment whereas it is compulsory for ATEX. There is no standard method to do that assessment. For that purpose we have applied the explosion Layer of Protection Analysis (ExLOPA), which enables semi-quantitative risk assessment for process plants where explosive atmospheres occur. The ExLOPA is based on the original work of CCPS for LOPA taking into account an explosion accident scenario at workplace. That includes typical variables appropriate for workplace explosion like occurrence of the explosive atmosphere, the presence of effective ignition sources, activity of the explosion prevention and mitigation independent protection layers as well as the severity of consequences. All those variables are expressed in the form of qualitative linguistic categories and relations between them are presented using expert based engineering knowledge, expressed in the form of appropriate set of rules. In this way the category of explosion risk may be estimated by the semi-quantitative analysis. However, this simplified method is connected with essential uncertainties providing over or under estimation of the explosion risk and may not provide real output data.In order to overcome this problem and receive more detailed quantitative results, the fuzzy logic system was applied. In the first stage called fuzzification, all linguistic categories of the variables are mapped by fuzzy sets. In the second stage, the number of relation between all variables of analysis are determined by the enumerative combinatorics and the set of the 810 fuzzy rules “IF-THEN” is received. Each rule enables determination of the fuzzy risk level for a particular accident scenario. In the last stage, called defuzzification, the crisp value of final risk is obtained using a centroid method. The final result of the risk presents a contribution of each risk category represented by the fuzzy sets (A, TA, TNA and NA) and is therefore more precise and readable than the traditional approach producing one category of risk only. Fuzzy logic gives a possibility of better insights into hazards and safety phenomena for each explosion risk scenario. It is not possible to receive such conclusions from the traditional ExLOPA calculation results. However it requires the application of computer-aided analyses which may be partially in conflict with a simplicity of ExLOPA.The practical example provides a comparison between the traditional results obtained by ExLOPA and by fuzzy ExLOPA methods.