基于响应面法的煤矿钻孔随钻超声成像仪器受力部件优化设计*

摘要:为研制适用于煤矿瓦斯抽采钻孔、满足施工强度要求的小尺寸随钻超声成像仪器，对随钻超声成像仪器的关键受力部位——超声探头安装孔进行优化设计，分析煤矿瓦斯抽采钻孔的一般规格，建立超声探头安装孔的三维模型，确定关键参数类型及其取值范围，采用极差分析法找到对受力部件强度影响较大的参数，基于响应面法开展有限元数值模拟，运用Box-Behnken设计方法得到超声探头安装孔关键参数与仪器受力部件性能指标的关系，优化受力部件关键参数的数值。结果表明:优化前最大的等效应力为138.6 MPa，优化后受力部件最大等效应力较优化前降低9.05%。结论验证了设计方法的有效性，为煤矿抽采钻孔随钻测井仪器的研制提供思路。     

Process Safety Management (PSM) for managing contractors in process plant

Accidents involving contractors continue to occur with regular frequency. By using the standard set within the PSM 29 CFR 1910.119(h) regulations, it has been identified that certain aspects of the way contractors do work are not up to the stipulated regulatory requirements especially regarding matters like not providing mandatory personal protective equipment (PPE) to the workers, not discussing hazards related to handling procedures with the workforce and improper control of non-routine activities during changes in shifts. The PSM 29 CFR 1910.119(h) regulations promulgated in 1992 provides standards that covered processes to obtain and evaluate data regarding contractors' health and safety programs as well as the contractors' performance evaluation. Many of the accidents involving contractors are direct result of poor training of contractors and/or poor control of the contracted work. Even though most organizations have their own contractor management systems, there are issues in meeting the requirements of PSM. The PSM standard only state “what to do” not “how to do it”. This is known as self-regulatory policy which depends on the industries understanding to interpret the standard that also contribute to this problem. This paper presents a structured and easy technique to plan and implement a practical and comprehensive contractors' management system in process industries that will comply with OSHA CFR 1910.119. A model has been developed based on this technique and its application has been tested in a pilot plant for compliance to PSM regulation. The model is beneficial to the process industries as any deficiencies in the PSM contractors' management program will be highlighted by the model which will then easily correct the identified deficiency so as to minimize and prevent catastrophic accidents.     

Optimization of process parameters of extraction of lotaustralin from the roots of Rhodiola rosea L using supercritical CO2 plus modifier

Lotaustralin from the root of Rhodiola rosea L was extracted using supercritical carbon dioxide with methanol as modifier. Response surface methodology using Box–Behnken experimental design was utilized to explore parameters for supercritical carbon dioxide extraction. The effects of various values of temperatures (50–70 °C), pressures (200--400 bar), and percentages of methanol modifier (80%–100%) on the extraction yields of lotaustralin were evaluated. Extract identification was performed using high-performance liquid chromatography. The experimental data obtained were fitted to second-order polynomial equations and assessed using analysis of variance. The highest yields predicted from the experiments were 2.05 g kg^?1 lotaustralin at the optimal values, i.e. temperature 65 °C, pressure 316 bar, 88% methanol modifier at a flow rate of 0.4 mL min^?1, and dynamic extraction time 90 min.     

基于体积应变含瓦斯煤增透率模型及采动响应研究

为获得含瓦斯煤开采过程中渗透率的采动响应规律,从孔隙率的基本定义出发,通过引入增透率来反映单位体积改变下煤体渗透率的变化,建立了基于体积应变的含瓦斯煤增透率模型。基于增透率模型,结合工程实例采用Comsol Multiphysics模拟了含瓦斯煤开采过程中增透率的变化规律,并开展了增透率采动响应的试验研究。研究结果表明:增透率模型可对采动裂隙网络形成的煤层透气性进行定量评价研究,采动是影响含瓦斯煤增透率的关键因素,受采动影响,煤体体积应变、增透率的变化规律均基本一致,煤体膨胀变形、增透率随采煤工作面的推进逐渐增大,增透率的变化滞后于体积应变的变化,且越靠近工作面煤层增透效果和瓦斯抽采效果越好;沿煤层倾向,回风巷侧最大瓦斯抽采量大于运输巷侧,煤体增透率亦大于运输巷侧。依据增透率的采动响应规律调整瓦斯抽采孔与工作面的角度,可增加抽采量,降低工作面瓦斯浓度。     

Effects on nano zero-valent iron reactivity of interactions between hardness, alkalinity, and natural organic matter in reverse osmosis concentrate

Nanoscale zero-valent iron （NZVI） is considered to have potential to reduce nitrate in the concentrate generated by high pressure membrane processes aimed at water reuse. However, it is necessary to verify the effect of the matrix components in the concentrates on NZVI reactivity. In this study, the influence of hardness, alkalinity, and organic matter on NZVI reactivity was evaluated by the response surface method （RSM）. Hardness （Ca/＋） had a positive effect on NZVI reactivity by accelerating iron corrosion. In contrast, alkalinity （bicarbonate; HCO3） and organic matter （humic acid; HA） had negative effects on NZVI reactivity due to morphological change to carbonate green rust, and to competitive adsorption of HA, respectively. The validity of the statistical prediction model derived from RSM was confirmed by an additional confirmation experiment, and the experimental result was within the 95% confidential interval. Therefore, it can be indicated that the RSM model produced results that were statistically significant.     

均相Fenton法处理干法腈纶废水工艺优化与分析

采用均相Fenton法处理干法腈纶废水,并通过单因素试验和基于中心组合设计的响应面法考察了H2O2投加量、Fe2+投加量、初始pH值及反应时间的影响及其交互作用.同时,建立了以COD去除率为响应值的二次响应曲面模型,并采用方差分析对模型进行了验证.结果表明,影响COD去除效果的各因子显著性顺序依次为:Fe2+投加量>H2O2投加量>初始pH值>反应时间;Fe2+投加量与初始pH值的交互作用最为显著;反应最优组合条件为:H2O2投加量90.0mmol.L-1,Fe2+投加量30.0mmol.L-1、初始pH值3.1,反应时间113.6min,该条件下COD去除率为47.1%,与模型预测值48.5%基本一致.     

人口收缩背景下资源型城市住宅价格的差异化响应及影响因素

以中国人口收缩现象突出的资源型城市为例,分析了2005年以来案例城市人口和住宅价格的时空演变特征,从住宅价格增幅和增速两个方面比较了人口收缩期内案例城市住宅价格的差异化响应特征,通过灰色关联模型分析了住宅价格差异化响应的影响因素。结果表明：（1）中国资源型城市人口收缩现象呈加剧态势,但人口收缩期内90%的资源型城市住宅价格呈上升态势,仅黑龙江东部、甘肃西北部、山西中部等少数资源型城市住宅价格小幅下降。（2）人口收缩背景下资源型城市住宅价格响应强度差异明显。相比之下,高强度响应等级以人口中期收缩的资源型城市、衰退型与成熟型煤炭资源城市、边境与省际边缘区资源型城市为主。（3）大部分资源型城市的人口收缩和住宅价格响应关联并不紧密,其他影响因素与住宅价格响应的关联相对更为紧密,并随着住宅价格响应强度的不同存在显著差异。     

基于响应面法SCR脱硝反应器喷氨格栅的优化研究

利用计算流体动力学（CFD）方法,采用k-e湍流模型和组分运输模型对SCR脱硝反应器的氨浓度场进行了数值模拟,并通过实验验证了反应器内氨浓度场数值模拟的准确性,同时,基于响应面法研究了喷氨格栅各结构参数和系统运行参数对SCR脱硝反应器内氨浓度场的影响.结果表明,喷口密度N,开孔率ψ,喷口角度α及入口风速v对氨浓度分布均匀性都存在着一定影响,其中影响的显著性为N>α>v>ψ.而且存在着一组最优的喷氨格栅结构参数和最佳的系统运行参数能够使SCR脱硝反应器内的氨浓度分布不均匀系数达到最优值.在本文研究的参数范围内,喷氨格栅最优的结构参数分别是：r=8个、d=57mm、α=90°,系统最佳的运行参数为v=8.17m/s,此时氨浓度分布不均匀系数为0.0151.     

磁性壳聚糖改善污泥脱水性能的研究

采用天然壳聚糖为原料,戊二醛为交联剂,Fe₃O₄为磁核制备磁性壳聚糖,以改善污泥脱水性能.考察了磁性壳聚糖投加量、污泥pH值、调理时间对磁性壳聚糖改善污泥脱水性能的影响,探讨了磁性壳聚糖的作用机理,并通过响应面法研究了磁性壳聚糖和CPAM复配处理污泥对污泥脱水性能的影响.结果表明,保持污泥pH值为6.8时,经20mg/L的磁性壳聚糖调理30min后,污泥比阻（SRF）和含水率（MC）分别由原污泥的13.8×10¹²m/kg和98.7%降低至4.8×10¹²m/kg和75.5%,说明磁性壳聚糖明显改善了污泥脱水性能.响应面实验所拟合的响应值为污泥SRF的二次模型P（Prob>F）<0.05、R²=0.98>0.90,响应值为污泥MC的二次模型P（Prob>F）<0.05、R²=0.95>0.90,表明模型显著,且实验设定变量之间的相关性较好.根据响应值的分布情况,确定污泥脱水的最佳条件为磁性壳聚糖18mg/L、CPAM26mg/L、调理时间27min,相应SRF和MC分别为3.3×10¹²m/kg和59.5%,污泥脱水效果较单独采用磁性壳聚糖或CPAM时得到了明显的提高.     

VUV/HPW/BMMs体系对全氟辛酸（PFOA）的脱氟研究

采用真空紫外灯(VUV)和双模型介孔材料(BMMs)负载磷钨酸(HPW)催化剂构建光催化体系,探究该体系对水中全氟辛酸(PFOA)的脱氟效果.研究了PFOA初始浓度、HPW/BMMs投加量、初始p H值对体系脱氟的影响,并采用响应曲面法(Response Surface Method,RSM)分析了最佳边界反应条件.结果表明,体系对PFOA具有明显的脱氟效果:脱氟效率随PFOA初始浓度的增大而减小;催化剂投加量为0.2 g·L~(-1),脱氟效率最高达50.2%;体系p H为3~4时,体系脱氟效果显著.基于Box-Behnken响应曲面法,各影响因子对脱氟效率的显著性排序为:p HPFOA初始浓度HPW/BMMs投加量.p H值与HPW/BMMs投加量及初始PFOA浓度交互作用显著,模型回归性良好,最佳运行条件为:p H=3.82,HPW/BMMs投加量为0.3 g·L~(-1),PFOA初始浓度为20 mg·L~(-1),反应4 h的脱氟率达到52.6%,与预测值相比偏差为1.2%.本研究为高效降解全氟化合物提供了新思路.