双重预防机制在家具制造业的应用与实践

为了减少安全事故的发生,进一步加强和规范企业生产现场的安全管理,探索双重预防机制在企业安全管理中的应用,结合家具制造企业安全生产现状,运用风险分级管控与隐患排查的相关理论,详细论述了企业构建双重预防体系的要点及方法,并提出了双重预防体系的监督与考核机制。实践结果证明,双重预防机制是一个统一的有机结合体,只有将风险分级管控体系和隐患排查治理体系有机结合,才能将导致事故发生的根源性因素进行有效识别和管控,双重预防机制建设也是一个动态管理的过程,需要及时进行监督、考核和调整。     

交联剂TAIC反应风险评估分析

利用全自动反应量热仪和绝热加速量热仪等相关实验仪器检测出TAIC(三烯丙基异氰尿酸酯)合成反应的反应热、比热容及热稳定性等数据,依据绝热温升、工艺温度、技术最高温度、最大反应速率到达时间及失控体系可能达到的最高温度这5个温度参数按照评估标准从分解热、严重度、可能性、矩阵、工艺危险度这5个方面分别进行评估。通过对热参数及实验过程进行分析提出降低工艺危险等级的工艺优化方法。根据最终评估结果对TAIC生产装置的安全性进行评价,提出相应的整改措施及建议。     

基于AHP-联系熵的应急预案实施过程风险评估

应急预案制定后的实施对于事故发生后预案的顺利运行至关重要,因此,有必要对应急预案实施过程的风险水平进行度量。以应急预案实施过程作为研究对象,基于风险理论与AHP-联系熵耦合方法开展风险评估。以应急预案实施过程风险水平为目标层,应急预案的宣传教育和培训、应急资源的定期检查落实、应急演习训练、应急预案的实用性检验、应急预案电子化、事故回顾等过程要素作为策略层,实施方法科学高效、调动工作者积极的态度、领导的重视和能力、设备的完整性作为方案层,形成应急预案实施过程风险评估三级模型;运用联系熵表征风险标准与应急预案实施过程风险水平这2个集对之间的关联性,在AHP结构模型和权重分配的基础上计算加权熵并得到目标层的总联系熵,对比标准熵区间得到应急预案实施过程的整体风险等级。结果表明,采用AHP-联系熵度量方法提高了评价结果的结构性和准确性,比传统直接加权的方法更符合实际情况。     

“T”型地铁换乘站多点火灾工况下综合火灾危险性研究

为探究大型地铁站多线路火灾场景中的综合危险性,采用火灾动力学软件FDS构建“T”型换乘站全尺寸模型,对不同火源位置、不同火源功率以及是否开启地铁排烟风机等12组工况进行数值模拟;采用性能化方法确定可用疏散时间,并通过综合火灾风险评估方法计算各工况总安全指数。结果表明:1号线站厅层和2号线站台层双点火灾为最不利火灾场景;1号线站台层和2号线站厅层双点火灾为相对安全火灾场景;火源功率的增大会增加地铁火灾危险性,但不同火源位置工况中的安全指数变化趋势相似;排烟模式开启前,1号线站厅层火灾会导致较大的火灾危险性;排烟模式开启后,地铁总安全指数显著上升且安全指数变化趋势改变,此时2号线站台层火灾会导致较大的火灾危险性。     

A Bayesian network-based approach for the assessment and management of ageing in major hazard establishments

Currently, there is an increasing attention towards ageing of industrial equipment, as the phenomenon has been recognised as a cause of severe accidents, recorded in the last years in many process establishments. Recent studies described ageing through a number of key-factors affecting the phenomenon by accelerating or slowing it down. The Italian Competent Authority for the prevention of chemical accidents (Seveso III Directive) adopted a short-cut method, accounting for the assessment of these factors, to evaluate the adequateness of ageing management during inspections at Seveso sites. In this paper, a Bayesian Network was developed, by using the data gathered during the first application of the short-cut method, with the aim to verify the robustness of the approach for ageing assessment and the validity of the a priori assumptions used in assessing the key-factors. The structure of the Bayesian network was established by using experts’ knowledge, whereas the Counting Learning algorithm was adopted to execute the parameter learning by means of the software Netica. The results showed that this network could effectively explore the complex logical and uncertain relationships amongst factors affecting equipment ageing. Results of the present study were exploited to improve the short-cut method.     

Inherent thermal runaway hazard evaluation method of chemical process based on fire and explosion index

Thermal runaway hazard assessment provides the basis for comparing the hazard levels of different chemical processes. To make an overall evaluation, hazard of materials and reactions should be considered. However, most existing methods didn't take the both into account simultaneously, which may lead the assessment to a deviation from the actual hazard. Therefore, an integrated approach called Inherent Thermal-runaway Hazard Index (ITHI) was developed in this paper. Similar to Dow Fire and Explosion Index(F&EI) function, thermal runaway hazard of chemical process in ITHI was the product of material factor (MF) and risk index (RI) of reaction. MF was an indicator of material thermal hazards, which can be determined by initial reaction temperature and maximum power density. RI, which was the product of probability and severity, indicated the risk of thermal runaway during the reaction stage. Time to maximum rate under adiabatic conditions and criticality classes of scenario were used to indicate the runaway probability of the chemical process. Adiabatic temperature rise and heat of the desired reaction and secondary reaction were used to determine the severity of runaway reaction. Finally, predefined hazard classification criteria was used to classify and interpret the results obtained by this method. Moreover, the method was validated by case studies.     

Risk assessment of sour gas inter-phase onshore pipeline using ANN and fuzzy inference system – Case study: The south pars gas field

Nowadays, pipelines have been extensively used for transporting oil and gas for long distances. Therefore, their risk assessment could help to identify the associated hazards and take necessary actions to eliminate or reduce the risk. In the present research, an artificial neural network (ANN) and a fuzzy inference system (FIS) were used to prepare a new model for pipeline risk assessment with higher accuracy. To reach this objective, the Muhlbauer method, as a common method for oil and gas pipeline risk assessment, was used for determining important and influential factors in the pipeline performance. Mamdani fuzzy model was developed in Matlab software by considering expert knowledge. The outcomes of this model were used to develop an ANN. To verify the developed model, the inter-phase shore pipe of phase 9–10 refinery in the South Pars Gas field was considered as a case study. The results showed that the proposed model gives a higher level of accuracy, precision, and reliability in terms of pipe risk assessment.     

煤矿水害风险量化评价方法

为提高煤矿防治水管理水平,预防和消除矿井水害,在层次分析法的基础上建立中性值作为参照对象对矿井水害风险进行实时评判的方法。根据《煤矿防治水细则》建立以矿井水文地质类型、矿井涌水量标准分数、突水预兆、采掘面位置、探水结果为准则层的层次结构模型,并对各评价指标赋权。依据制定的水害风险评价指标的评分细则和监测监控数据并结合其权重得到水害评价总得分。通过总得分与中性参照分数比较得出预测结果:水害评价总得分大于中性参照分数,证明水害的威胁小,分数越高越安全;反之则水害的威胁较大,分数越低越危险,这时需要加强防治水的力度,令评价分数管控大于中性参照分数。这种方法依赖于井下监测监控数据进行量化评价,能实时、客观、全面且准确地反映煤矿水害的风险情况。     

某矿低铜废石综合回收利用项目职业病危害预评价

为了对某矿业有限公司低铜废石综合回收利用项目可能产生的职业病危害因素进行辨识、分析和评价,采用检查表、类比法相结合的原则对该项目的铲装、破碎、运输、筑堆等工艺进行分析评价,并利用经验法对浸出、萃取电积工艺进行分析评价。结果表明:类比工程中绝大部分粉尘、噪声检测点的浓（强）度符合国家标准;化学毒物、工频电场接触浓（强）度符合国家标准;电积车间的通风满足要求;萃取车间的事故通风能力不足。评价方法及通风计算方法对同类项目具有借鉴意义。     

汽车用聚合物材料火灾燃烧特性研究

为研究车用聚合物材料的燃烧特性,并对材料的火灾危险性进行全方位的评估,采用锥形量热仪,对汽车上常用的ABS,PP-PVC,PVC革-无纺毡以及无纺布-PVC聚合物材料进行分析表征,测得点燃时间、热释放速率、总热释放量、质量损失速率、烟气生成速率等参数。结果表明:ABS材料的点燃危险性相对最低,PVC革-无纺毡材料相对最高;随热辐射强度的增加,各样品的热释放速率和烟气生成速率明显加快;结合热释放速率峰值、均值和总热释放量可知,无纺布-PVC材料的热危险性相对最低;结合烟气生成速率和总烟释放量可知,ABS材料的发烟危害性相对最高,无纺布-PVC的相对最低;综合比较各样品的FGI和FPI值,安全等级由高到低依次为ABS,PP-PVC,PVC革-无纺毡,无纺布-PVC。