This paper presents a structured risk-based failure assessment (RBFA) approach, which provides a complete solution to avoid repeated and potential failures to improve overall plant safety and availability. Technological advancements and high product demand have encouraged designers to design mega-capacity systems to enhance system utilization and improve revenues. However, these benefits make the systems more complex and thus prone to unnoticed failure. It is an overwhelming task to address all the failures due to the limited resources and time constraints. This leads to substandard and poor quality failure assessments, which cause repeated failures. To address this common industry concern, a four phase RBFA framework is proposed which is not limited to the identification of root cause(s) but also includes other actions such as failure monitoring. The four phases include the plan phase, the assessment phase, the analysis phase and the implementation-tracking phase. These phases cover identification of failure, failure analysis, root cause(s) analysis, and failure monitoring. In this paper, the applicability and advantages of the proposed approach are examined through two real case studies pertaining to bearing failure and drive coupling failure. By implementing the proposed approach, significant improvements have been experienced in the system availability in both the cases. 相似文献
A plant bio-electrochemical system(PBES) was constructed for organic pollutant removal and power generation. The bio-cathode, composed of granular activated carbon(GAC), stainless wire mesh and a plant species(Triticum aestivum L.), was able to catalyze cathodic reactions without any requirement for aeration or power input. During the 60-day-long operation, an average voltage of 516 m V(1000 Ω) and maximum power density(Pmax) of 0.83 W/m~3 were obtained in the PBES. The total nitrogen removal and total organic carbon removal in the PBES were 85% and 97%, respectively. Microbial community analyses indicated that bacteria associated with power generation and organic removal were the predominant species in the bio-cathode, and plant-growth-promoting rhizobacteria were also found in the PBES. The results suggested that the coupling of plants with the GAC cathode may enhance the organicmatter degradation and energy generation from wastewater and therefore provide a new method for bio-cathode design and promote energy efficiency. 相似文献
The residues from the extraction of lead/zinc (Pb/Zn) ores of most Pb/Zn mines are permanently stored in tailings ponds, which require revegetation to reduce their environmental impact. This can only be done if the main constraints on plant establishment are evaluated. This can readily be done by field and greenhouse studies.
To test this, the properties of different tailings from Lechang Pb/Zn mine located at the north of Guangdong Province in southern China have been studied. Physical and chemical properties including concentrations of metals (Pb, Zn, Cd and Cu) in the tailings and soils collected from different sites have been measured. The results showed that tailings contain low nitrogen (0.016–0.075%), low-organic matter (0.58–1.78%), high salt (3.55–13.85 dS/m), and high total and diethylene–tetramine–pentaacetic acid (DTPA)-extractable metal concentrations (total: 1019–1642 μg g−1 Pb, 3078–6773 μg g−1 Zn, 8–23 μg g−1 Cd, and 85–192 μg g−1 Cu; DTPA-extractable: 59–178 μg g−1 Pb, 21–200 μg g−1 Zn, 0.30–1.5 μg g−1 Cd, and 4.3–12 μg g−1 Cu). Aqueous extracts of tailings/soils (10%, 20% and 30%, w/v) from different sites were prepared for testing their effects on seed germination and root elongation of a vegetable crop Brassica chinensis and a grass species Cynodon dactylon. It was found that root elongation provided a better evaluation of toxicity than seed germination. The ranking of toxicity using root elongation was: high-sulfur tailings>tailingdam>sparsely vegetated tailings>densely vegetated tailings>mountain soil for both plants. This order was consistent with DTPA-extractable Pb contents in the tailings and soils. B. chinensis seedlings were then grown in the mixtures of different proportions of tailings and farm soil for 4 weeks, and the results (dry weights of seedlings) were in line with the root elongation test. All these demonstrated that heavy metal toxicity, especially available Pb, low content of nutrient, and poor physical structure were major constraints on plant establishment and colonization on the Pb/Zn mine tailings. 相似文献