废旧线路板非金属材料综合利用

随着信息时代的到来,废印刷线路板处理技术日益成熟,大量的废线路板非金属粉亟需处理。从环境保护和资源回收的角度,综述了废印刷线路板非金属粉的资源化利用。     

Thermal cracking of waste printed wiring boards for mechanical recycling by using residual steam preprocessing

Mechanical waste-processing methods, which combine crushing and separation processes for the recovery of valuable materials, have been widely applied in waste printed wiring board (PWB) treatment. However, both the high impact toughness and the tensile and flexural strengths of whole PWB with a laminated structure result in great energy consumption and severe abrasion of the cutters during multi-level crushing. In addition, the high temperatures occurring in continual crushing probably cause the decomposition of the polymer matrix. A thermal-crack method using residual steam as the heating medium has been developed to pre-treat waste PWBs. This treatment reduces the mechanical strength in order to improve the recovery rate of valuable materials in subsequent mechanical recycling. The changes of the PWBs’ macro-mechanical properties were studied to evaluate thermal expansion impacts associated with changes in temperature, and the dynamic dislocation micro-structures were observed to identify the fracture mechanism. The results showed that thermal cracking with steam at the temperature of 500 K can effectively attenuate the mechanical properties of waste PWBs, by reducing the impact, tensile and flexural strengths respectively, by 59.2%, 49.3% and 51.4%, compared to untreated PWB. Thermal expansion can also facilitate the separation of copper from glass fiber by reducing peel resistance by 95.4% at 500 K. It was revealed that the flexural fracture was a transverse cracking caused by concentrated stress when the heating temperature was less than 500 K, and shifted to a vertical cracking after exceeding 500 K.     

Combustion and inorganic bromine emission of waste printed circuit boards in a high temperature furnace

High temperature combustion experiments of waste printed circuit boards (PCBs) were conducted using a lab-scale system featuring a continuously-fed drop tube furnace. Combustion efficiency and the occurrence of inorganic bromine (HBr and Br₂) were systematically studied by monitoring the main combustion products continuously. The influence of furnace temperature (T) was studied from 800 to 1400 °C, the excess air factor (EAF) was varied from 1.2 to 1.9 and the residence time in the high temperature zone (RT_HT) was set at 0.25, 0.5, or 0.75 s.Combustion efficiency depends on temperature, EAF and RT_HT; temperature has the most significant effect. Conversion of organic bromine from flame retardants into HBr and Br₂ depends on temperature and EAF. Temperature has crucial influence over the ratio of HBr to Br₂, whereas oxygen partial pressure plays a minor role. The two forms of inorganic bromine seem substantially to reach thermodynamic equilibrium within 0.25 s. High temperature is required to improve the combustion performance: at 1200 °C or higher, an EAF of 1.3 or more, and a RT_HT exceeding 0.75 s, combustion is quite complete, the CO concentration in flue gas and remained carbon in ash are sufficiently low, and organobrominated compounds are successfully decomposed (more than 99.9%).According to these results, incineration of waste PCBs without preliminary separation and without additives would perform very well under certain conditions; the potential precursors for brominated dioxins formation could be destroyed efficiently. Increasing temperature could decrease the volume percentage ratio of Br₂/HBr in flue gas greatly.     

离子色谱法测废印刷电路板真空热解气相污染物中HBr、NO2和SO2

在淋洗液中加入H2O2和三乙醇胺配制成吸收液,通过离子色谱法同时测定废印刷电路板真空热解气相产物中HBr、NO_2和SO_2的含量,方法简单、快速、准确。当用50 m L吸收液、采样体积为30 L时,3种污染物的检出限分别为0.000 005 7、0.000 003 4、0.000 002 9 mg/L。该方法加标回收率为95.7%~104.8%,完全能满足废印刷电路板真空热解气相污染物中HBr、NO_2和SO_2的同时测定要求。利用该方法和行标方法同时测定环境空气中的HBr、NO_2和SO_2,再利用Excel分析工具对测定数据进行F检验和t检验,检验结果表明2种测定方法无显著差异。     

化学沉淀法处理线路板厂络合铜废水实验研究

为解决某线路板厂络合铜废水达标排放的问题,模拟该厂络合铜废水处理的工艺条件,采用硫酸亚铁和硫化钠相结合的化学沉淀法进行小试,通过正交实验确定最佳药剂投加量.结果表明,影响络合铜废水处理效果的各因素的重要性顺序依次为pH、PAM、FeSO4·7H2O、LIME、Na2S;处理500mL络合铜废水的最佳的操作条件是废水初始...     

Ti/SnO_2-Sb阳极-空气阴极电催化降解染料废水

为解决电化学法处理高盐染料废水存在的能耗大、成本高等问题,分别采用溶胶-凝胶法和辊压法制备Ti/SnO_2-Sb阳极和空气阴极,构建了Ti/SnO_2-Sb阳极-空气阴极双极体系(TSSA-ADC)。甲基橙(MO)作为高盐染料废水的典型污染物,考察了电流强度、MO浓度、电解液浓度和初始p H对TSSA-ADC体系和TSSA单阳极体系降解MO的影响。结果表明:与TSSA单阳极体系相比,TSSA-ADC体系具有更好的抗有机负荷冲击、抗盐分冲击、抗酸碱波动能力,能够维护酸碱平衡防止硬度离子结垢。最佳反应条件为电流强度为0.030 A,电解液浓度为3%,MO浓度为100 mg/L,初始pH=6。以MO去除率达到98%为基准,TSSA-ADC体系比TSSA体系可节能74.26%。     

主动脉动气流分选回收PC插槽中金属的实验研究

根现废弃电路板中金属与非金属的有效分选．对后续金属产品的分离提纯至关重要。为此,采用主动脉动气流对PC主板插槽破碎为5-0.5mm粒级的产品进行分选实验．并对实验结果进行正交实验设计和分析,考察不同气流速度和脉动频率对分选效率的影响,建立了综合分选效率经验模型。实验结果表明．在气流速度为2．90m／s,脉动频率为2．33Hz时,综合分选效率可达85．43％。同时,对正交实验的错配物含量进行计算,结果表明,当气流速度从2．76m／s增大到3．04m／s．脉动频率从1．96Hz增大到2．33Hz时,重产物错配物含量从23．70％减小到12．23％．而轻产物错配物含量从2．13％增大到3．86％。     

离子液体对废旧印刷线路板中铜、锌、铅的浸出规律

以离子液体1-丁基磺酸-3-甲基咪唑三氟甲烷磺酸盐([BSO_3HMIm]OTf)为浸出剂,初步研究了WPCBs浸铜过程中锌和铅浸出率的影响因素。实验结果表明:铜、锌的浸出率随着WPCBs粒径的减小、H_2O_2溶液加入量的增大而增大,铜的浸出率随浸出温度的升高先增大后减小,锌的浸出率受浸出温度影响不大;铅的浸出率受5种因素影响不大,且总体处于较低水平。在WPCBs粒径为0.100~0.250 mm、离子液体加入量为60.0%(φ)、H_2O_2溶液加入量为7.5%(φ)、固液比为1∶15、浸出温度为50℃的条件下,铜、锌、铅的浸出率分别为99.84%,93.25%,22.46%。     

超临界丙酮降解废弃线路板中的溴化环氧树脂简

探讨废弃线路板中溴化环氧树脂在超临界丙酮中的脱溴降解特性,重点考察了温度、反应时间和有机溶剂添加量对溴化环氧树脂降解特性的影响,确立的最佳实验条件为：温度260℃、保温时间1~2 h、丙酮添加量20~40 mL,系统压强3~6 MPa,此时溴化环氧树脂能够快速降解,脱溴率达到97.94%,降解产物主要为苯酚和异丙基苯酚,含量分别为60.99%和3.12%,降解产物中溴主要以HBr的形式存在于油相中,可以用碱液从油相中萃取脱除。线路板经超临界丙酮处理后,铜箔与玻璃纤维自动分层解离便于后续破碎回收,为废弃线路板的无害化处理和资源回收利用提供了一条新途径。     

废旧线路板中贵金属湿法浸出技术研究进展

废旧线路板(WPCB)的数量逐年增长,妥善处理废旧线路板不仅体现其回收利用价值,并且具有可观的环境效益.湿法处理废旧线路板工艺成熟,具有流程短、效率高的优点.本文综述了废旧线路板中贵金属(主要以金为例)浸出方法的研究状况,并从效率、环境影响、成本等方面对不同方法进行了比较.分析表明,硫脲法和碘化法浸出效率高、环境影响小...