基于有限元的含腐蚀缺陷原油集输管道剩余强度研究*

为研究含腐蚀缺陷原油集输管道的剩余强度,以延长油田集输系统常用的20#管线钢为例,采用ABAQUS建立1/2腐蚀管道有限元模型,研究单个均匀腐蚀缺陷对集输管道剩余强度的影响,分析缺陷位置、缺陷长度、缺陷宽度和缺陷深度的影响规律,并采用Matlab对缺陷长度和缺陷宽度角的模拟结果进行拟合,拟合确定系数R2均达99.0%以上。结果表明:集输管道的剩余强度受缺陷位置的影响较小;随着缺陷长度的增加先减小后保持不变,随着缺陷宽度的增加先略微增加后保持不变,建立缺陷深度分别为1.5,2.0,2.5 mm的有限元模型,得到缺陷临界长度分别为210,140,130 mm,缺陷宽度角分别为56°,57°,141°;剩余强度受缺陷深度的影响最大,会随着缺陷深度的增加而减小;缺陷深度越大,缺陷长度和缺陷宽度对剩余强度的影响越大。     

Quantifying the electron-donating and -accepting capacities of wastewater for evaluating and optimizing biological wastewater treatment processes

Biological processes have been widely used for the treatment of both domestic and industrial wastewaters. In such biological processes, pollutants are converted into pollution-free substances by microorganisms through oxidation-reduction reactions. Thus, how to quantify the internal oxidation-reduction properties wastewaters and seek out targeted countermeasures is essential to understand, operate, and optimize biological wastewater treatment systems. So far, no such approach is available yet. In this work, a novel concept of electron neutralization-based evaluation is proposed to describe the internal oxidation-reduction properties of wastewater. Pollutants in wastewater are defined as electron donor substances (EDSs) or electron acceptor substances (EASs), which could give or accept electrons, respectively. With such an electron neutralization concept, several parameters, i.e., electron residual concentration (R), economy-related index (E and E_r), and economical evaluation index (Y and Y_r), are defined. Then, these parameters are used to evaluate the performance and economic aspects of currently applied wastewater treatment processes and even optimize systems. Three case studies demonstrate that the proposed concept could be effectively used to reduce wastewater treatment costs, assess energy recovery, and evaluate process performance. Therefore, a new, simple, and reliable methodology is established to describe the oxidation-reduction properties of wastewater and assess the biological wastewater treatment processes.     

Evaluation of leaching characteristic and kinetic study of lithium from lithium aluminum silicate glass-ceramics by NaOH

The behavior and mechanism of Li leaching from lithium aluminum silicate glass-ceramics which can be used as a secondary source of Li using aqueous NaOH solution was investigated. The Li leaching efficiency is increased with increasing concentration of NaOH, specific surface area, and reaction temperature. When leached under optimum conditions, 2 mol/L NaOH, 53 μm particle undersize, 1:10 solid/liquid ratio, 250 r/min stirring speed, 100°C reaction temperature, 12 hr, the Li leaching efficiency was approximately 70%. However, when the leaching experiment was performed for 48 hr, the concentration of Li⁺ ions contained in the leach liquor decreased from 1160 to 236 mg/L. To investigate the origin of this phenomenon, the obtained leach residue was analyzed by X-ray diffraction, scanning electron microscopy, and energy-dispersive X-ray spectroscopy. These analyses show that zeolite was formed around the lithium aluminum silicate glass-ceramics, which affected the leaching of by adsorbing Li⁺ ions. In addition, using the shrinking-core model and the Arrhenius equation, the leaching reaction with NaOH was found to depends on the chemical reaction of the two reactants, with a higher than 41.84 kJ/mol of the activation energy.     

铝合金结构件应力腐蚀裂纹机理分析

舰船电子装备铝合金结构件在焊接加工、安装中余留了大量应力,并且长期工作于恶劣的腐蚀环境,导致出现应力腐蚀裂纹,使结构件强度或密闭性严重降低。分析了应力腐蚀裂纹发生的原因,提出了工艺控制及改进的措施。     

火灾自动保护型漏电断路器的应用试验

介绍了新型火灾自动保护型漏电断路器的工作原理、功能和试验情况.该漏电断路器既能解决人身电击保护的问题,又有自动防止电气火灾的功能,推广应用前景广阔.     

汗液作用下铝合金眼镜架腐蚀失效分析

通过金相分析、扫描电子显微镜(SEM)观察和能谱分析等检测方法,对某铝合金/硫酸阳极氧化膜眼镜架在汗液环境中的腐蚀失效行为进行了失效分析,结果表明:铝合金/酸阳极氧化膜在汗液环境中发生了严重的腐蚀,腐蚀形式以点蚀为主,局部出现裂纹,腐蚀均发生在阳极氧化膜完整性发生缺陷的部位,铝合金基体在晶界上优先发生腐蚀,点蚀坑生长和裂纹扩展均沿晶界进行;阳极氧化膜完整的区域,阳极氧化膜腐蚀不明显.     

铝粉尘云燃烧火焰形态分析实验研究

为探索铝粉尘云燃烧火焰形态和灾变演化,基于改造的竖直开口实验管道,借助高速摄像仪和离子探针,研究火焰结构及变化,分析粒径因素对铝粉火焰前锋形态的影响.实验结果表明:铝粉燃烧能量的释放和空间束缚使燃烧转为爆燃,火焰前锋下方存在大片的燃烧反应区;铝粉粒径越小,颗粒氧化层破裂需要的热应力越小,越容易被点燃;随着铝粉粒径减小,...     

基于ISOA-RBPNN的埋地管道剩余强度预测*

为提高腐蚀管道剩余强度的预测精度，提出引入弹性梯度下降法改进BP神经网络，并融合改进海鸥优化算法(ISOA)，构建腐蚀管道剩余强度预测模型。关于改进BP神经网络模型的参数寻优，首先采用Cat混沌映射初始化改进海鸥优化算法(SOA)初始种群的分布，提升寻优能力，优化SOA的搜索方向和攻击形式，增强其全局搜索能力并提高收敛速度，然后用ISOA对弹性BP神经网络（RBPNN）模型中的权值和阈值进行寻优，最后构建ISOA-RBPNN预测模型。以管道爆破数据为例，利用MATLAB进行仿真模拟，并与PSO-BPNN模型和IFA-BPNN模型预测结果进行对比分析。研究结果表明:ISOA-RBPNN模型的各项评价指标均优于其他2个模型，预测结果较实际值误差更小，在预测腐蚀管道剩余强度领域具有更好的性能，可为后续研究腐蚀管道剩余寿命和制定维修策略提供参考依据。