The NICE-Whyco technologies partnership: saving energy, dollars, and the environment in the metal plating industry

In partnership with the US Department of Energy’s Office of Industrial Technology, Whyco Technologies, Inc., has developed an innovative perforated plating barrel used in the plating of metal parts. This new technology employs a thin-walled construction, differing from the traditional thick-wall design required to provide adequate structural integrity. The thicker walls lowered the efficiency of transferring plating solution into and out of the barrel and diminished the electrical current pushed through the holes and onto the parts being plated. By machining pockets out of the traditional thick-walled perforated structure, Whyco produced a ‘honeycomb’ of staggered cells, allowing for the greatest number of holes per open area while maintaining structural integrity. Hydrodynamic pumping occurs during barrel rotation to create greater solution transfer than in traditional barrels. The Whyco barrel has higher current density plating, which leads to faster plating cycles, reduced bath concentration, and better plating of difficult chemistries such as in alloys. This new technology has helped the company reduce energy use by 16%, eliminate more than 480 tons/year of solid waste, and reduce wastewater by more than 17 000 gallons/day. The resulting cost savings total more than $500 000 annually. The company has manufactured and sold more than 275 of these barrels to other electroplating companies that are reporting up to a 40% increase in plating productivity and similar energy and environmental impacts.     

Response of the sediment geochemistry of the Changjiang River (Yangtze River) to the impoundment of the Three Gorges Dam

Based on the measurement of major and trace elements in suspended sediments in the low reaches of the Changjiang River during throughout a whole hydrologic year, the origins, seasonal variations, and fluxes of multielements and the human impacts on multielements transport processes have been analyzed along with the influence of weathering in the Changjiang River basin. The results show that most element contents were high in both autumn and winter and low in summer, which was largely caused by the dilution of discharge. Weathering detritus in the Changjiang River basin is the main source of most elements in suspended sediments. However, riverine pollution could bring more loadings of Cd, Pb, As and Zn into river water than it did a few decades ago. The annual average fluxes of Cd, Pb and Zn, which are major contamination elements, to the sea were 179 ± 21 tons/year, 7810 ± 675 tons/year, and 12,000 ± 1320 tons/year,respectively, in which approximately 8.7%, 11.9% and 2.7% of their loadings, respectively,were contributed by pollution inputs. Element exports mainly occurred in the summer(44.4%–57.4%) in the lower part of the Changjiang River. A general relationship between sediment retention and element content suggests a positive feedback mechanism for the decreased number of particles, in which element riverine loadings are reduced due to the enhanced trapping effect by the Three Gorges Dam(TGD). Compared to those in 1980,current element shares of the Changjiang River compared to the global budget have declined due to the construction of the TGD.     

Treatment of metal-chloride-enriched wastewater by simulated constructed wetlands

The ability of surface flow and subsurface flow simulated wetlands to remove heavy metals from a NaCI-enriched wastewater was examined, employing bulrush (Scirpus validus) and cattail (Typha angustifolia) plants, and two organically amended substrates (mixtures of mushroom compost and leaf litter,with topsoil) with a limestone liner. A simulated wastewater solution containing Cd, Cr, Cu, Fe, Mn, Ni, Pb and Zn as chloride salts was added to the wetlands at a rate of 0.3 l h^–1. During 12 weeks of surface flow, Fe was retained most efficiently (74%), and Mn the least (24%). Most metal retention occurred in residual forms, primarily in the upper 5 cm of the substrate. A subsequent 10 week subsurface flow treatment exhibited greater removal efficiencies for all metals, probably due to increased contact with the highly buffered lower substrate. During both treatments, bioaccumulation occurred in plants, but accounted for a very small portion of the total metal removal. Plant species did not significantly influence wetland performance with respect to metal retention. Substrate type did not affect removal efficiency for most metals, but did influence the forms of the metals retained in the wetland.To whom correspondence should be addressed.     

铝毒在不同作物上的差异及温度的影响

采用水培法研究了作物耐铝性差异及温度对作物铝毒的效应，结果表明，铝首先伤害根生长，抑制作物对养分的吸收和利用，其中对大麦和蕃茄的危害尤为明显，并导致出现缺素症。耐铝能力为水稻＞大豆＞大麦＞蕃茄，而它们的耐铝机理不完全相同。铝对作物的毒害因温度而异，作物在其最适生长温度范围内受铝伤害最明显。作物体内的铝含量有随铝处理浓度增高而增加的趋势，并明显受温度的影响。     

Binding of Pb(II) in the system humic acid/goethite at acidic pH

The study of Pb(II) binding to the system humic acid/goethite in acidic medium is reported in the present paper. From a macroscopic point of view, we have constructed the experimental sorption isotherms (using atomic absorption spectroscopy) and compared them with the prediction of the additivity rule. It is found that this system presents positive deviations, that is, the amount sorbed is about an order of magnitude higher than predicted. Apart from this, microscopic and structural aspects have also been studied using in situ and ex situ infrared spectroscopy. These results suggest that the presence of Pb(II) increases the amount of humic acid bound to the oxide. It is proposed that proton displacement due to the interaction between humic substances and the oxide, along with the formation of ternary complexes with the Pb(II) cation bridging the oxide and the humic substances (Type A complexes), cause the deviation from additivity.     

Hybrid H2/Al dust explosions in Siwek sphere

Explosion indices and explosion behaviour of Al dust/H₂/air mixtures were studied using standard 20 l sphere. The study was motivated by an explosion hazard occurring at some accidental scenarios considered now in ITER design (International Thermonuclear Experimental Reactor). During Loss-of-Vacuum or Loss-of-Coolant Accidents (LOCA/LOVA) it is possible to form inside the ITER vacuum vessel an explosible atmosphere containing fine Be or W dusts and hydrogen. To approach the Be/H₂ explosion problem, Be dust is substituted in this study by aluminium, because of high toxicity of Be dusts. The tested dust concentrations were 100, 200, 400, 800, and 1200 g/m3; hydrogen concentrations varied from 8 to 20 vol. % with 2% step. The mixtures were ignited by a weak electric spark. Pressure evolutions were recorded during the mixture explosions. In addition, the gaseous compositions of the combustion products were measured by a quadruple mass-spectrometer. The dust was involved in the explosion process at all hydrogen and dust concentrations even at the combination ‘8%/100 g/m3’. In all the other tests the explosion overpressures and the pressure rise rates were noticeably higher than those relevant to pure H₂/air mixtures and pure Al dust/air mixtures. At lower hybrid fuel concentrations the mixture exploded in two steps: first hydrogen explosion followed by a clearly separated Al dust explosion. With rising concentrations, the two-phase explosion regime transits to a single-phase regime where the two fuel components exploded together as a single fuel. In this regime both the hybrid explosion pressures and pressure rise rates are higher than either H₂ or Al ones. The two fuels compete for the oxygen; the higher the dust concentration, the more part of O2 it consumes (and the more H₂ remains in the combustion products). The test results are used to support DUST3D CFD code developed at KIT to model LOCA or LOVA scenarios in ITER.     

氯化钠/纳米疏水二氧化硅超细干粉制备及灭火性能研究

选用氯化钠为基体制备金属火灾超细干粉灭火剂。应用反溶剂法对其改性,使纳米疏水二氧化硅吸附在氯化钠晶体表面,其中分散剂为PEG-1000。结果表明,纳米疏水二氧化硅的添加有利于细化氯化钠颗粒,但过量的添加会起反作用,最佳用量为3 wt%左右,平均粒径为2.18μm。镁片灭火实验证明超细复合干粉的灭火性能明显好于传统氯化钠灭火剂(商用D类灭火剂),纳米疏水二氧化硅最佳添加量为3 wt%,此时灭火时间仅需传统灭火剂的一半。最后利用FDS5.0模拟干粉颗粒与燃烧火焰作用过程,模拟结果表明干粉覆盖对火焰具有一定的抑制效果,并分析了复合干粉灭火机理。     

Biosorption of Cr(VI) using low cost sorbents

Waste products from industrial operations, such as yohimbe bark, grape stalks, cork and olive stones were investigated for the removal of Cr(VI) from aqueous solutions. Equilibrium batch experiments at room temperature were performed. Metal uptake showed a pH-dependent profile and optimum uptake at initial pH between 2.0–3.0. Slight influence of NaCl on metal uptake was observed. The sorption data fitted well to the Langmuir model within the concentration range studied. Grape stalks proved to be the most efficient sorbent followed by yohimbe bark, cork and olive stones. N. Fiol is the recipient of the 2002 ACE Environmental Chemistry Award     

Metal contamination of soils and dusts in Seoul metropolitan city,Korea

To investigate the dispersion patterns and the characteristics of heavy metal contamination due to urbanisation and industrialisation, soils and dusts collected from the Seoul area were analysed for Cu, Pb, Zn and Cd. The metal concentrations in most soils and dusts are higher than the world averages. The pollution index (( Metal concentrations in soils/Permissible level for metal)÷(Number of metals)) of soils and dusts is > 1 in most of the Seoul area, a result that concurs with the industrialisation and urbanisation index of the Seoul area. The soils are contaminated with Cu, Zn, Cd and particularly Pb. This suggests that the contamination of the soils in the Seoul area are mainly caused by vehicular emissions. The pollution index of soil is the highest in the Kuro area where Cu and Zn contamination in soils are due to the indigenous brass and bronze factories. From the discriminant analysis, the Seoul area may be partitioned into control, traffic and industrialized areas by the metal concentrations in the order of Zn > Cu > Pb.     

Associations of trace elements in aerosol at the south Adriatic coast

We applied statistical methods to the data of a 5-year sampling period to characterize the features of trace elements in airborne particulate matter at the South Adriatic Coast. The analysis of surface soil samples was also performed. The data were processed by cluster analysis, enrichment factor determination and receptor rose statistics. It is shown that the principal element association consists of Fe, Mn and Ti originating from surface material resuspension. Hg and Se were shown to originate from more complex natural and anthropogenic processes. A strong emission source of Cd and Se was identified in the SSE direction.Selected article from the Regional Symposium on Chemistry and Environment Krusevac, Serbia, June 2003, organized by Dr. Branimir Jovancicevic.