聚丙烯车间12m3釜聚合岗危险分析及安全措施

聚合岗位是石油化工厂聚丙烯车间重要且非常危险的岗位,一旦发生意外事故,将会导致人员的重大伤亡和巨大的经济损失。笔者依据聚丙烯车间生产现状,详细地介绍了12m3 釜聚合岗位工艺流程,用“系统安全”的理论和方法对其主要物质、生产工艺、操作过程的危险性进行了辨识,且绘制了主要危险点分布图;通过危险源辨识可知,聚合釜具有的超温、超压特点是该岗位众多危险源中最为严重的潜在危险,应用“事故树法”对聚合釜超温、超压爆炸事故进行了危险分析,找出其爆炸潜在的危险因素有2 4种,该事故树的最小割集共有6 6个,表明聚合釜爆炸可能性是很大的。依据分析结果,针对聚合釜爆炸可能性最大的危险因素,提出了安全对策与措施,以避免或减少爆炸事故的发生     

皮带运输设备防尘措施的研究

为解决皮带运输的防尘问题,通过现场调查、尘源分析、工程实验,对皮带运输设备的防尘措施进行研究,研制成密闭、无动力减压、自动加湿防尘装置,经现场试用,使作业场所空气中粉尘浓度降到国家标准以下,取得良好防尘效果.     

城乡接合部居民楼火灾风险评价及防控对策研究

为了准确探究城乡接合部居民楼火灾事故致因机理,预防与控制城乡接合部日常生产与生活过程中引发火灾事故的有效途径,建立信息面更全、实际性更强的火灾风险评估模型是目前行之有效的手段。基于湖南省某地发生火灾事故的实际情况,根据事故树分析法,以城乡接合部居民楼火灾事故为顶事件构建事故树,计算得到事故树的最小割集、最小径集和结构重要度,研究城乡接合部居民楼火灾事故的发生模式、致因因素及影响程度,为改善城乡接合部居民楼火灾安全提供重要的理论依据,并提出相应的防控措施及对策。     

Fault detection and diagnostics of a three-phase separator

A high demand of oil products on daily basis requires oil processing plants to work with maximum efficiency. Oil, water and gas separation in a three-phase separator is one of the first operations that are performed after crude oil is extracted from an oil well. Failure of the components of the separator introduces the potential hazard of flammable materials being released into the environment. This can escalate to a fire or explosion. Such failures can also cause downtime for the oil processing plant since the separation process is essential to oil production. Fault detection and diagnostics techniques used in the oil and gas industry are typically threshold based alarm techniques. Observing the sensor readings solely allows only a late detection of faults on the separator which is a big deficiency of such a technique, since it causes the oil and gas processing plants to shut down.A fault detection and diagnostics methodology for three-phase separators based on Bayesian Belief Networks (BBN) is presented in this paper. The BBN models the propagation of oil, water and gas through the different sections of the separator and the interactions between component failure modes and process variables, such as level or flow monitored by sensors installed on the separator. The paper will report on the results of the study, when the BBNs are used to detect single and multiple failures, using sensor readings from a simulation model. The results indicated that the fault detection and diagnostics model was able to detect inconsistencies in sensor readings and link them to corresponding failure modes when single or multiple failures were present in the separator.     

基于时频分析的裂纹转子碰摩故障特征研究

为研究转子系统耦合故障特性,采用有限元方法建立了含有横向裂纹、转静碰摩的非线性转子动力学模型。首先研究了不同转速下裂纹、碰摩单一故障下转子系统的振动响应,其次研究了两种故障耦合情况下系统的振动响应特征。采用波形图、FFT谱图、瞬时频率和Hilbert-Huang时频谱(HHS)相结合的方法对故障转子振动信号进行了分析。分析结果表明:运用多种时频分析相结合的方法可以较为全面地了解转子的故障特征,裂纹转子在1/5、1/3临界转速时会发生较为明显的5X、3X谐波,且裂纹的产生会导致响应幅值增大,从而引起更为严重的碰摩。      

北京城乡结合地空气中挥发性有机物健康风险评价

采用低温固体吸附采样,热脱附-气相色谱-质谱方法对北京城乡结合地空气中挥发性有机物（VOCs）进行了观测分析,并利用国际公认的健康风险评价四步法评价模型,对北京城乡结合地空气中挥发性有机物的健康风险进行了初步评价.结果表明,芳香族类的非致癌风险值在10-4～10-1数量级,卤代烃的非致癌风险值在10-4～10-5数量级,挥发性有机污染物的非致癌风险系数〈1,不会对暴露人群健康造成明显的非致癌危害.但苯的致癌指数较高（2.21×10-5）,超过了USEPA的建议值（1×10-6）,可能对人体健康造成潜在危害.在一年四季的健康风险中,冬季VOCs的健康风险最高,秋季次之,夏季最低.     

A direct observation study of nighttime safety belt use in Indiana

INTRODUCTION: Nearly all direct observation studies of safety belt use are conducted exclusively during daylight hours. Recent work has suggested that safety belt use at night may differ from daytime belt use. METHODS: An observational study of nighttime safety belt use, utilizing specialized night vision equipment, was conducted in Indiana surrounding the Click It or Ticket 2006 safety belt mobilization activities. A pre- and a post-mobilization statewide direct observation survey was conducted at night coinciding with daytime safety belt use data collection conducted by the state of Indiana. Daytime and nighttime belt use rates were compared. RESULTS: The comparisons across the mobilization period revealed a significant increase during the day, but a significant decrease at night. Comparisons between daytime and nighttime belt use revealed no overall difference during the pre wave, but a significant difference during the post wave. Finally, many common daytime trends in belt use were also found at night, with the exception of the typical age and seating position effects. DISCUSSION: The mobilization activities had a positive effect on daytime belt use, but no effect on nighttime belt use, likely resulting in the differences between daytime and nighttime belt use observed during the post wave. IMPACT ON INDUSTRY: The findings of this study suggest that safety belt mobilizations implemented only during the day do not influence nighttime safety belt use. Changes to how these programs are implemented or additional programs specifically targeting belt use at night should be considered, along with continued monitoring of nighttime belt use.     

游乐设施危险源、损伤、失效和故障概念辨析

针对游乐设施行业危险源、损伤、失效和故障四个概念的认知差异,通过研究相关领域这四个概念定义内涵及外延,结合游乐设施安全保障要求高、人-机-环交互频繁、运行工况复杂的特点,重新定义游乐设施这四个概念,辨析相互之间的逻辑关系,并结合游乐设施事故案例进行解析.结果表明:新定义对游乐设施危险源、失效、损伤和故障之间的关系阐述更加清晰准确,为后续的风险评价奠定良好基础.     

Risk assessment and risk reduction of an acrylonitrile production plant

Reducing accident occurrence in petrochemical plants is crucial, thus appropriately allocating management resources to safety investment is a vital issue for corporate management as international competition intensifies. Understanding the priority of safety investment in a rational way helps achieve this objective.In this study, we targeted an acrylonitrile plant. First, Dow Chemical's Fire and Explosion Index (F&EI) identified the reaction process as having the greatest physical risk. We evaluated the severity of accidents in the reaction process using the Process Safety Metrics advocated by the Center for Chemical Process Safety (CCPS); however, this index does not express damages a company actually experience. To solve this problem, we proposed a new metric that adds indirect cost to CCPS metrics. We adopted fault tree analysis (FTA) as a risk assessment method. In identifying top events and basic events, we attempted to improve the completeness of risk identification by considering accidents from the past, actual plant operation and equipment characteristics, natural disasters, and cyber-attacks and terrorist attacks. Consequently, we identified the top events with high priority in handling because of serious accidents as fire/explosion outside the reactor, fire/explosion inside the reactor, and reactor destruction. The new CCPS evaluation index proposed in this study found that fire and explosion outside the reactor has the highest severity. We considered the creation of the fault tree (FT) diagram of the top event, estimating the occurrence probability, and identifying the risk reduction part and capital investment aimed at risk reduction. As an economically feasible selection method for risk reduction investment, using the difference in loss amounts before and after safety investments indicated investment priority.     

湖州市北污水处理厂污泥处理运行管理

重点介绍湖州市北污水处理厂采用带式压滤机进行污泥脱水处理的应用情况及运行管理,并进行了小结。