Effect of oxide-based fluxes on mechanical and metallurgical properties of Dissimilar Activating Flux Assisted-Tungsten Inert Gas Welds

Present investigation is to study the “Effect of Activating Fluxes on Mechanical and Metallurgical Properties of Dissimilar Activated Flux-Tungsten Inert Gas Welds”. Effect of current, welding speed, joint gap and electrode diameter on weld bead dimensions on 6 mm thick dissimilar weld between carbon steel to stainless steel, was studied under Activated Flux-Tungsten Inert Gas Welding process. During this investigation three different types of oxide powders were used-TiO₂, ZnO and MnO₂. After welding samples were subject to mechanical testing, in addition to characterization via micro hardness and microstructures of Normal Tungsten Inert Gas Welds and Activated Flux-Tungsten Inert Gas Welds. Activating fluxes TiO₂ and ZnO are effective fluxes for Activated Flux-Tungsten Inert Gas Welding of dissimilar weld between CS to SS. Highest depth/width (D/W) ratio reported under TiO₂ and ZnO fluxes compare to Normal-Tungsten Inert Gas Welds. Lowest angular distortion was observed under TiO₂ flux compare to Normal-Tungsten Inert Gas Welds. Mechanical properties, Joint Efficiency of Activated Flux-Tungsten Inert Gas Welds are higher than normal-Normal Tungsten Inert Gas Welds. Tensile Test specimens of both the processes failed from the parent metal (carbon steel side). Carbon migration from CS to SS, had occurred which led to failure of weld joints from CS side.     

Microstructure of 2205 duplex stainless steel joint in submerged arc welding by post weld heat treatment

The 2205 duplex stainless steel (DSS) is of both good properties austenitic steel and ferritic steel, which applies to the shipbuilding industry usually. In this paper, the OM, XRD and microhardness test methods are used to analyze the variation of submerged arc welded (SAW) joints with and without post weld heat treatment (PWHT). The research results show that the σ phase disappear in the fusion edge zone near heat affect zone (HAZ) and an increase in the welded center zone during the follow-up PWHT, while the amount of γ phase is decreased in the welded center zone with PWHT. A segregation distribution of some second phases is also found in the welded center zone after PWHT. There have two pick values of microhardness arise in the fusion edge zone and the welded center zone separately without PWHT. However, a maximum value of microhardness at the fusion edge zone near HAZ is disappeared and the other is still held at the welded center zone during PWHT. It can be attributed to the changes of second phases, element diffusions and particle segregation during PWHT. A developing mechanism is issued to demonstrate the second phases transferring of the 2205 DSS SAW joints by PWHT.     

45~#钢在西双版纳大气环境下的腐蚀研究

目的研究西双版纳热带雨林地区大气环境下材料的初期腐蚀行为。方法使用45#碳钢在西双版纳大气环境下进行1年的大气暴露腐蚀试验,并利用质量损失分析、SEM、XRD和FTIR等技术,分析45#碳钢在西双版纳大气环境下暴露1年的腐蚀行为。结果 45#碳钢的腐蚀产物以γ-FeOOH,Fe(OH)3和Fe3O4为主,并有少量的α-FeOOH。结论西双版纳大气环境腐蚀性为C2级。在暴露1年的时间内,锈层化学稳定性随试验时间的延长逐渐增强,对基体的保护性逐渐加大。     

某大型钢结构项目喷涂废气污染防治措施可行性分析研究

钢结构建筑是一种新型的节能环保的建筑体系,大多数大型钢结构产品在生产过程中均需要进行抛丸除锈、喷涂处理,使用油漆进行喷涂过程中将不可避免地产生含TVOC(主要为甲苯、二甲苯和非甲烷总烃)的有机废气。大型钢构类生产项目喷涂废气的收集和处理尤为困难。文章结合某大型钢结构生产企业实际采取的喷涂废气治理方法进行喷涂废气污染防治可行性分析,旨在为同类项目喷涂废气污染治理及进一步改良涂装废气治理工艺和技术提供参考依据。     

双层板桁钢梁应力分析

以跨度最大的双层斜拉桥闵浦大桥为背景,研究了双层板桁钢梁桥面板的受力特性,阐述了精细壳单元与梁单元结合的整体有限元模型,并分析了上、下桥面间腹杆的受力特性与桥面板的应力分布特性;采用桥面纵横梁间带U肋精细桥面模型,分析了桥面板和U肋在车辆荷载作用下的应力分布.研究表明,上、下层桥面横桥向应力小于纵桥向应力,并且横桥向应...     

设置限位器双向隔震铁路桥梁车桥耦合动力响应研究

对铅芯橡胶双向隔震铁路桥梁在列车荷载作用下的力学性能进行了研究,针对双向隔震铁路桥梁中存在的问题,提出了设置限位器的解决方案,并对设置限位器的双向隔震铁路桥梁进行了车桥耦合动力响应分析.研究结果表明,采用常规隔震设计方法的铅芯橡胶支座在横桥向的初始刚度和屈服强度均不能满足规范要求,设置限位器后,双向隔震铁路桥梁的力学性...     

不同构造措施的钢管混凝土边框钢板剪力墙抗震性能试验研究

钢管混凝土边框钢板剪力墙是一种新型抗震剪力墙,为了比较不同构造措施对该新型剪力墙抗震性能的影响,进行了3个剪跨比为1.5的钢管混凝土边框钢板剪力墙低周反复荷载试验.其中,试验模型1为墙体钢板与边框柱钢管焊接,试验模型2为墙体钢板与边框柱钢管螺栓连接,试验模型3为墙体钢板开孔并与边框柱钢管焊接.通过试验研究,比较了各剪力...     

湖北省某钢铁厂工业区及周边铅污染调查

为了解湖北省某钢铁厂周边铅污染的现状,通过对钢铁厂工业区及其周边乡村的土壤、蔬菜、居民体内和排污渠污泥中铅元素含量的研究,其结果表明:钢铁厂周围的土壤、蔬菜、居民均受到了一定程度的铅等重金属元素的污染,其含量高于国家标准或正常范围;钢铁厂工业区周边土壤铅污染主要由于工业废气(烟尘)扩散沉降和废水灌溉引起;污染区人体尿样中铅元素含量(116～160 ng/mL)普遍超标,头发样(2.09～12.04 μg/g)基本正常,尿样比头发样更能显示铅等重金属元素在人体内的分布特征.     

某高拱坝坝基辉绿岩脉改造特征及其工程影响

通过对我国西南某高拱坝坝基花岗岩体内穿插的辉绿岩脉的侵位和后期构造—热液作用以及浅表改造作用的研究,并对比各组不同走向辉绿岩脉的变形破坏特征,查明坝基辉绿岩脉在其活动后期热液蚀变的基础上,在同一构造应力作用下,各组辉绿岩脉具有不同的主要变形破坏方式,即脉壁张裂、剪切滑移和挤压破碎等,从而控制坝基岩体内与岩脉有关的各种软弱结构面、工程岩体结构及其力学性质,并简要讨论了各组岩脉对拱坝坝基抗滑稳定性和变形稳定性的影响。     

基于LCA的废旧资源循环利用节能减排效果评估模式与方法研究——以吉林省某钢铁企业为例

促进废旧资源循环利用是加快推进我国生态文明建设,完成节能减排目标的必然选择。本文基于生命周期评价模式,从微观企业层面入手,构建产品全生命周期基准流程,引入能量输入与环境输出参数,建立废旧资源循环利用节能减排效果量化核算模型,评估再生产品的节能减排经济成效,并以吉林省某钢铁企业为例,评估"废钢-电炉"短流程和"铁矿石-高炉-转炉"长流程的能源、环境、成本差异,辨识影响废钢再循环节能减排效果的主要因素和重要环节。结果显示,再生钢铁全生命周期与原生钢铁全生命周期相比,节能588.48kgce/t,节能率为84%;主要污染物中SO2减排率最高,达92%;CO2总减排1 180.92 kg/t,减排率为67%;总成本却高出198元/t。其中,炼铁工序的节能量和减碳量最大,烧结工序SO2、NOx和烟(粉)尘减排量最大,焦化工序COD和氨氮减排量最大,回收、加工处理、炼钢环节节能量和减碳量以及SO2、NOx和烟(粉)尘减排量均为负。成本方面,再生钢铁生产成本高于原生钢铁308元/t,虽然再生钢铁由于污染减排可节省56元/t的排污费并获取54元/t的碳交易收益,但都不足以扭转电炉炼钢费用较高的现状。因此,国家应在电炉炼钢方面给予钢企及相关企业适当的财税扶持政策,在电价方面给予钢企一定的优惠或补贴,并完善废钢回收加工体系等,以促进废钢循环利用。基于LCA的废旧资源循环利用节能减排效果评估可以实现对产品生命周期全过程的资源、环境、成本的优化管理。