The surface finish is critical for applications such as optics, micro-fluid flow and mechanical assembly, in which optical lenses, fluidic channels and rotating components are all required to be smooth. However, the stair-stepping effect is well known in the layer-based additive manufacturing processes, in which a three-dimensional model is approximated by a set of two-dimensional layers. Consequently the fabricated surfaces have poor surface finishes especially those that are close to the horizontal plane. In this paper, a novel approach for achieving improved surface finish is presented for the mask-image-projection-based stereolithography (MIP-SL) process. Theoretical models and parameter characterization are presented for the developed methods. Accordingly, the process planning and calibration approaches for fabricating smooth up-facing surfaces in the MIP-SL process have been developed. Multiple test cases based on various types of curved surfaces have been performed. A comparison of the build results based on the traditional and the newly developed approaches illustrates the effectiveness of our method. 相似文献
Metal organic frameworks (MOFs) are excellent adsorbents that provide abundant specific surface area, adjustable pore structure, and rich active sites. The purpose of this study was to prepare composites with hydrophobic and high microporous specific surface area and to adsorb toluene gas in moist ambience. An ethanol activation-assisted hydrothermal method was proposed to synthesize copper-benzene-1,3,5-tricarboxylic acid (Cu-BTC) metal-organic framework, Cu-BTC, and ZSM-5 molecular sieve composites (Cu-BTC@ZSM-5). The dynamic adsorption process of toluene on different adsorbents was investigated, and the results showed that the toluene adsorption capacity of Cu-BTC@ZSM-5 (158.6 mg/g) was 2.53 times higher than Cu-BTC (62.7 mg/g), when the ZSM-5 content is 5% and the humidity is 30%RH. Compared with other factors, the humidity inhibited the adsorption of toluene on Cu-BTC@ZSM-5. Langmuir model and the pseudo-second kinetics model can better describe the adsorption behavior of Cu-BTC@ZSM-5. The thermodynamic results showed the adsorption process was a spontaneous exothermic process at low temperature and mainly physical adsorption. The relative regenerability can still up to 80.4% after six cycles. The adsorption mechanisms of Cu-BTC@ZSM-5 were pore-filling adsorption, π-π interaction, cation-π bonding, and hydrophobic interactions. This study will help to design a systematic route to evaluate the adsorption performance of Cu-BTC@ZSM-5 for toluene.
In this paper a non-layer-based additive manufacturing (AM) process named computer numerically controlled (CNC) accumulation process is presented for applications such as plastic part repairing and modification. To facilitate the CNC accumulation process, a novel three-dimensional (3D) laser scanning system based on a micro-electro-mechanical system (MEMS) device is developed for in situ scanning of inserted components. The integration of the scanning system in the CNC accumulation process enables the building-around-inserts with little human efforts. A point processing method based on the algebraic point set surface (APSS) fitting and layered depth-normal image (LDNI) representation is developed for converting the scanning points into triangular meshes. The newly developed 3D scanning system is compact and has sufficient accuracy for the CNC accumulation process. Based on the constructed surface model, data processing operations including multi-axis tool path planning and motion control are also investigated. Multiple test cases are performed to illustrate the capability of the integrated CNC accumulation process on addressing the requirements of building-around-inserts. 相似文献