Phenomenological compensation of thermally caused position and orientation errors of rotary axes

Thermal errors of machine tools are one of the major sources of inaccuracy. Therefore, the reduction of temperature induced deviations or the compensation of the resulting tool center point (TCP) errors have been of strong interest to the manufacturing industry for a couple of years. Up to now, the observation of the environment, the main spindle, the linear axes and the machine bed were in the focus of research, but with the rising demand for 5-axis machine tools and the increasing requirements regarding their accuracy, the analysis of the thermal behavior of rotary axes becomes more and more important. This paper gives an overview of corresponding thermal measurements of machine tools. The thermal behavior of rotary and swiveling axes is analyzed in detail. A simulation model and an approach for a phenomenological compensation of the TCP error are introduced and verified by measurements.     

Modulation-assisted high speed machining of compacted graphite iron (CGI)

The application of controlled, low-frequency modulation (～100 Hz) superimposed onto the cutting process in the feed-direction – modulation-assisted machining (MAM) – is shown to be quite effective in reducing the wear of cubic boron nitride (CBN) tools when machining compacted graphite iron (CGI) at high machining speeds (>500 m/min). The tool life is at least 20 times greater than in conventional machining. This significant reduction in wear is a consequence of the multiple effects realized by MAM, including periodic disruption of the tool–workpiece contact, formation of discrete chips, enhanced fluid action and lower cutting temperatures. The propensity for thermochemical wear of CBN, the principal wear mode at high speeds in CGI machining, is thus reduced. The tool wear in MAM is also found to be smaller at the higher cutting speeds (730 m/min) tested. The feed-direction MAM appears feasible for implementation in industrial machining applications involving high speeds.     

3D numerical investigation of thermally assisted high efficiency ductile machining of nanocrystalline hydroxyapatite

This study investigates the effects of four different variables (initial workpiece temperature, side rake angle, edge radius/feed rate, and nose radius/depth of cut) on ductile regime machining of a bioceramic material known as nanohydroxyapatite (nano-HAP) using 3D numerical simulation. AdvantEdge FEM Version 5.9 is used to conduct turning simulations of the nano-HAP workpiece. Tecplot 360 is used to analyze the results of the simulations. Because the workpiece is thin, the entire workpiece is set to a uniform initial temperature to simulate laser preheating of the material. Initial workpiece temperature, rake angle (side rake angle), edge radius, and nose radius are varied, and the effects of these operating conditions on critical feed are investigated. It is found that critical feed increases as initial workpiece temperature increases, and also as negativity of rake angle increases. For the edge radius, it is concluded that an initial increase causes an increase in critical feed – however, at some value of edge radius, critical feed shows no further increase; for the nose radius, critical feed appears to show no significant dependence.     

Using corporate social responsibility benchmarking framework to identify and assess corporate social responsibility trends of real estate companies owning and developing shopping centres

Shopping centres that include retail activities have come in for criticism as to their environmental, architectural and social impacts. However, the sector has been applying corporate social responsibility (CSR) practices. In an attempt to identify the best practices regarding CSR and trends therein we developed a CSR benchmarking of companies from the real estate sector owning and developing shopping centres. Based on information from websites, annual, environmental and sustainability reports, and customer services department’s information, in 2004 and 2010, a comparative CSR benchmarking was performed on 23 real estate companies with shopping centres based in Europe, China, Australia and the USA. The CRS benchmarking framework focused on reported CSR practices and included categories and sub-categories of evaluation in four domains: (1) external results, (2) internal results, (3) management processes and (4) learning and innovation. The framework was inspired by the sustainability balanced scorecard structure. The United Kingdom real estate sector’s companies studied did relatively well when evaluated by the framework used in this study. The highest ranked real estate companies applied sustainable or environmental buildings standards and did show a commitment to transparency and CSR disclosure. The positive evolution of CSR practices in the 23 companies studied in 2004 and 2010 may reflect efforts to improve competitiveness and the reputation of the companies with shopping centres through CSR initiatives.     

Small towns in the united states: a perspective

Small towns are an important part of the rural settlement fabric in the United States, but there is very little substantive research into their capacity to survive or their intrinsic importance. However, recently there has been increasing interest shown by social scientists in these problems. This paper looks at features of this research from the point of view of the population and economic structure of small towns. It concludes by arguing that the problems of small towns are not indigenous to the towns, and calls for a comprehensive national urban policy.     

Mercury pollution and macrophage centres in pike (Esox lucius) tissues

From June 1993 to October 1994, studies have been carried out on the effects of mercury in the Oder River and pike tissue contamination (muscle, kidney, liver). The mean mercury contents in the sediment range from 0.03 to 1.1 mg/kg dry weight. In the pike muscle, between 0.22 and 0.85 mg/kg, on a wet weight basis, were found. The measured mercury concentrations were analysed in relation to the number of macrophage centres of the liver, spleen and kidney of the pike. Positive correlations between mercury and MC response (0.54 ≤ r ≤ 0.79, p < 0.05) were found in all of these organs. The suitability of the macrophage-centre-response as a possible bioindicator for mercury pollution is discussed in the literature. In our study, the response of MCs was found to be suitable as a biomarker for the impairment of fish health.     

车装焊复合加工装备的服役可靠性评估

目的评估某型航天用车装焊复合加工装备在服役过程中的服役可靠性。方法首先分析装备常见的故障模式,统计装备在使用过程中的故障数据,由于装备故障数据样本量较少,所以提出基于贝叶斯理论的小样本车装焊复合加工装备可靠性评估方法,其中通过马尔科夫链蒙特卡罗(MCMC)法抽样解决贝叶斯理论中后验积分复杂的问题。结果确定了车装焊复合加工装备的寿命威布尔分布模型,并运用贝叶斯方法,计算出该车装焊复合加工装备的平均无故障工作时间(MTBF)。结论评估结果略低于设计要求,原因是目前该装备处于服役初期,服役初期故障数据较多。待进入稳定服役期时,故障率会有一定程度的降低后趋于稳定,MTBF会有一定幅度的增加,所以该车装焊复合加工装备MTBF基本满足设计要求。     

Decision support for sustainable manufacturing using decision guidance query language

Sustainability has become a very significant research topic as it impacts many different manufacturing industries. Therefore, the technologies for monitoring, analysing, evaluating and optimising the sustainability performance of manufacturing processes and systems are very critical for decision makers on the shop floor. This paper introduces a decision guidance management system that provides actionable recommendations through quantitative analysis of the sustainability measures of manufacturing processes and systems based on life cycle assessment. The system determines decision preferences through dynamically collected data and decision makers' responses, taking into account the prevailing constraints. Optimal decisions can be derived using mathematical and constraint programming. By using decision guidance query language, this methodology allows users to make optimal decisions without an extensive mathematical or operations research background. Knowledge of relational databases is sufficient for a user to formulate the optimisation problem and obtain optimal solutions. The methodology is demonstrated with a machining operation case study, in which a list of sustainability metrics are identified and sustainability modelling methods are proposed. Important sustainable machining performance measures are optimised, resulting in actionable recommendations.     

机械加T振动公害控制

根据多年从事机械、环保科研设计及工厂的实践,仔细分析了机械加工振动污染源对操作者及周围居民的危害.并提出了对其所造成的公害进行适应控制的基本措施.     

新型低造价小钻头冷挤压工艺的研究

根据该新型钻头的特点 ,分析了采用机加工方法成形时存在的问题 ,明确指出冷挤压方法才是其可行的成形工艺 ,研究了其整个制造工艺流程。特别对其冷挤压工艺进行了深入研究。