Water vapor permeability of biodegradable polymers

The water vapor transmission rates (WVTR) of several biodegradable polymers were evaluated to determine their suitability as water-resistant coatings and to understand WVTR better in terms of polymer structure. Values of WVTR at 25‡C ranged from 13 to 2900 g/m² /day and increased in the order PHBV PLA (cryst.) PLA (amorph.) PCL Bionolle BAK 1095 CAP CA. Values of WVTR were positively correlated with higher polymer solubility parameters, lower crystallinities, and higher free volumes. Although the WVTR of biodegradable polymers are much higher than those of good barrier materials such as low-density polyethylene, they are sufficient for short-term (hours to days) protection of polysaccharide-based materials against water. Product names are necessary to report factually on available data; however, the USDA neither guarantees nor warrants the standard of the product, and the use of the name by the USDA implies no approval of the product to the exclusion of others that may also be suitable.     

Biodegradable plastic made from soybean products. II. Effects of cross-linking and cellulose incorporation on mechanical properties and water absorption

Soy isolate was treated with formaldehyde and glyoxal at 1.0, 2.5, and 5.0% (w/w isolate) and with adipic and acetic anhydrides. The materials were then compression-molded into plastic tensile bars and tested for tensile and yield strength, percentage elongation, Young's modulus, and water absorption. Treatment with 5% formaldehyde increased the tensile strength significantly, to 4.9 kg/mm², compared with the untreated sample (3.7 kg/mm²). The yield strength increased slightly, to 0.68 kg/mm². Elongation was significantly less after treatment with formaldehyde. Young's modulus increased after treatment and leveled off at 174 kg/mm². Water absorption decreased as the formaldehyde concentration increased. Treatment with either glyoxal or adipic/acetic anhydride had a detrimental effect on the mechanical properties of the plastic specimens. Water absorption was decreased by glyoxal treatment but was not affected by adipic/acetic anhydride treatment. Long-fiber (lf), short-fiber (sf), and microcrystalline (mc) cellulose were incorporated into soy isolate at various levels. Cellulose addition decreased the percentage elongation and increased the rigidity of the plastic. All three cellulose additions increased Young's modulus. The tensile strength increased with the addition of sf-cellulose to soy isolate; lf-cellulose decreased the tensile strength, whereas the incorporation of mc-cellulose did not have a significant effect. The yield strength increased slightly with the addition of sf-cellulose and was less affected by the addition of lf- or mc-cellulose. All three types of cellulose slightly decreased water absorption at ca. 15% content.Journal Paper No. J-15563 of the Iowa Agriculture and Home Economics Experiment Station, Ames; Project No. 2863.     

A user evaluation of biodegradable cutlery

This paper summarizes a study evaluating the acceptance and perceived performance of disposable cutlery made from starch-based biodegradable resins relative to nondegradable polystyrene cutlery. Two hundred forty-three sailors onboard three U.S. Navy vessels ate their lunch using either biodegradable cutlery made with resins manufactured by one of two commercial companies or polystyrene cutlery. The cutlery was rated on several sensory and performance dimensions as well as for overall acceptability. Results indicated that sailors rated both the biodegradable and the polystyrene utensils as easy to hold. There were also no differences in the perceived ease of using each of the spoons. However, compared to the polystyrene utensils, both types of biodegradable utensils were viewed as less sturdy, as having a less attractive color, and as being less acceptable overall. The biodegradable forks and knives were also rated as more difficult to use for piercing and cutting food than the polystyrene ones. In addition, several significant differences emerged between the two types of biodegradable cutlery. The results are discussed in terms of the need for continued consumer testing of products developed from biodegradable polymeric materials.     

Renewable Resources and Enzymatic Processes to Create Functional Polymers: Adapting Materials and Reactions from Food Processing

We are exploiting materials and concepts from food science to create functionalized, environmentally friendly derivatives of the biopolymer chitosan, a byproduct of seafood processing. Functional groups are grafted onto chitosan using tyrosinase, the enzyme responsible for food browning. The functionalizing groups studied include low-molecular-weight phenols derived from natural sources and high-molecular-weight proteins. The approach of using low-molecular-weight phenols to functionalize chitosan is illustrated with arbutin, a natural phenol found in pears. Results demonstrate that tyrosinase initiates reactions that lead to the conversion of arbutin–chitosan solutions into gels. These gels can be rapidly broken by treatment with the chitosan-hydrolyzing enzyme chitosanase, demonstrating that the chitosan derivatives remain biodegradable. We briefly review other studies in which low-molecular-weight natural phenols are enzymatically grafted onto chitosan to confer functional properties. The creation of co-polymers is illustrated by results in which tyrosinase is used to couple gelatin onto chitosan. Gelatin is a proteinaceous byproduct of meat production. The tyrosinase-generated gelatin–chitosan conjugates have been observed to offer interesting rheological and thermal properties. These results demonstrate the potential for using renewable resources and enzymatic processing to create environmentally friendly polymers with useful functional properties.     

Effects of Starch Moisture on Properties of Wheat Starch/Poly(Lactic Acid) Blend Containing Methylenediphenyl Diisocyanate

Methylenediphenyl diisocyanate was found to improve the interfacial interaction between poly(lactic acid)(PLA) and granular starch. The objective of this research was to study the effect of starch moisture content on the interfacial interaction of an equal-weight blend of wheat starch and PLA containing 0.5% methylenediphenyl diisocyanate by weight. Starch moisture (10% to 20%) had a negative effect on the interfacial binding between starch and PLA. The tensile strength and elongation of the blend both decreased as starch moisture content increased. At 20% moisture level, the starch granules embedded in the PLA matrix were observed to be swollen, resulting in poor strength properties and high water absorption by the blend.     

Isolation and Identification of Microorganisms Able to Grow on the Polyester Amide BAK 1095

The polyester amide BAK 1095 is fully degraded by microorganisms. Bacteria that can grow on this polymer were isolated from various environments, such as freshwater, saltwater, arable land, woodland and compost. The mechanism of polymer degradation was examined using selected isolates. It was discovered that the bacteria selectively cleave the polymer at its ester bonds, releasing low-molecular water-soluble oligoamides. These can then be metabolised by other microorganisms [1, 2, 3]. The isolates were also tested for their ability to break down other ester-containing polymers such as Degranil W 50, a linear polyester urethane urea. Eight of the 12 strains examined were also able to break down this polymer.The isolated microorganisms predominantly belong to the genus Bacillus. Mesophilic, halophilic and thermophilic species were isolated. The studies show that polyester amide-degrading bacteria occur in numerous ecosystems and provide data on the microbial breakdown of random copolymers. Information was also obtained on the mechanism involved in the microbial breakdown of polyester amides.     

Processing and Characterization of Short-Fiber Reinforced Jute/Poly Butylene Succinate Biodegradable Composites: The Effect of Weld-Line

Fabrication of complex injection molded parts often involves the use of multiple gates. In such situations, polymer melts from different gates meld to form the molded part (weld line). This paper reports on the fabrication and characterization of the mechanical and morphological properties of short fiber reinforced jute/poly butylene succinate (PBS) biodegradable composites. The effect of a dual gated mold in the fabrication of welded specimens was a key focus of the investigation. It was observed that incorporation of jute fiber (10 wt%) conferred drastic changes on the stress–strain properties of the matrix as the elongation at break (EB), dropped from 160% in the matrix to just 10% in the composite. The tensile strength of the composite was lower than that of the matrix. However, it is noteworthy that the tensile modulus of the composite increased. Bending test also revealed that both bending strength and modulus increased with the incorporation of jute. Morphological studies of the tensile fracture surface using SEM revealed two types of failure mode. Ductile failure was indicated by plastic deformation at the initiation of fracture followed by brittle failure. The good interfacial bonding indicated between jute and PBS was attributed to positive interaction between the two polar polymers. A comparison of the non-weld and weld-line samples revealed that the weld-line composites have better mechanical integrity than the corresponding polymer matrix with weld line. The results also revealed that elongation at break and toughness are most sensitive to the presence of the weld-line whereas flexural properties are least sensitive.     

Degradation of poly(butylene adipate-co-terephthalate) by Stenotrophomonas sp. YCJ1 isolated from farmland soil

In recent years, poly (butylene adipate-co-terephthalate) (PBAT) has been widely used. However, PBAT-degrading bacteria have rarely been reported. PBAT-degrading bacteria were isolated from farmland soil and identified. The effects of growth factors on the degradation of PBAT and the lipase activity of PBAT-degrading bacteria were assessed. The degradation mechanism was analyzed using scanning electron microscopy, attenuated total reflection Fourier transform infrared spectroscopy, proton nuclear magnetic resonance, X-ray diffraction, and liquid chromatography-mass spectrometry. The results showed that Stenotrophomonas sp. YCJ1 had a significant degrading effect on PBAT. Under certain conditions, the strain could secrete 10.53 U/mL of lipase activity and degrade 10.14 wt.% of PBAT films. The strain secreted lipase to catalyze the degradation of the ester bonds in PBAT, resulting in the production of degradation products such as terephthalic acid, 1,4-butanediol, and adipic acid. Furthermore, the degradation products could participate in the metabolism of YCJ1 as carbon sources to facilitate complete degradation of PBAT, indicating that the strain has potential value for the bioremediation of PBAT in the environment.     

Bioabsorbable Soy Protein Plastic Composites: Effect of Polyphosphate Fillers on Biodegradability

The use of biodegradable polymers made from renewable agricultural products such as soy protein isolate has been limited by the tendency of these materials to absorb moisture. A straightforward approach for controlling the inherent water absorbency of the biodegradable polymers involves blending special bioabsorbable polyphosphate fillers, biodegradable soy protein isolate, plasticizer, and adhesion promoter in a high-shear mixer followed by compression molding. The procedure yields a relatively water-resistant, biodegradable soy protein polymer composite, as previously reported. The aim of the present study is to determine the biodegradability of the new polyphosphate filler/soy protein plastic composites by monitoring the carbon dioxide released over a period of 120 days. The results suggest that the composites biodegrade satisfactorily, with the fillers having no significant effect on the depolymerization and mineralization of the soy protein plastic, processes that would otherwise result in nonbiodegradable composites. Further, the results indicate that the biodegradation and useful service life of these biocomposites may be controlled by changing the filler concentration, making the biocomposites useful in applications in which the control of water resistance and biodegradation is critical.     

Melt Processing of a New Biodegradable Synthetic Polymer in High-Speed Spinning and Underpressure Spunbonding Process

A new biodegradable synthetic polyesteramid (PEA) was characterized by means of thermogravimetry (TG) differential scanning calorimetry (DSC) and dynamic rheological measurements. Two glass transition ranges at about –33 and 38°C and a melting enthalpy of 33 J/g were measured, indicating that PEA is an immiscible blend of two components with a small crystalline part. The material was spun in a high-speed spinning process within the range of 2,000–6,000 M/min and an underpressure spunbonding process within the range of 3,600–7,700 M/min. The textile physical properties of the fibers were 100 MPa tenacity at an elongation at break of 30%, and an E-modulus of 0.5 GPa. The mass per unit area of the spunbonded nonwovens ranged from 70–159 g/M ². The strength of the spunbonded nonwovens was 28–51 N and 42–74 N in machine and cross direction, respectively. The air permeability of the nonwovens decreased at high air velocities and more fineness of the filaments from 1240–380 l/M ² s.