基于资源最优化回收的再制造工程

从对寿命末端产品的处理选择分析出发，建立了末端产品回收梯级模型，提出基于最优化产品末端回收选择的再制造工程回收的附加值最大，环境污染最小，综合效益最高，并分析了再制造在产品全寿命周期各阶段所发挥的重要作用。     

The economics of tire remanufacturing

The world market for tires is described to identify the current material flow from raw materials to tires and the used tire disposal problem. Then, I describe the value-adding operations in the tire production process and in the tire retreading process. Once retreading is identified as the only recovery alternative that maximizes tire utilization, I explain why heat generation is the only recovery alternative, when retreading is not technically feasible. The economic values of heat generation in electric plants and in cement kilns are discussed. The paper culminates with the case of retreading, the tire remanufacturing process and the recommendation of a simple decision rule for selecting the number of times a tire should be retreaded to maximize its utilization.     

An analysis of end-of-life terminology in the carbon fiber reinforced plastic industry

While many studies and reviews into the practices conducted by industry and academia to recycle and remanufacture carbon fibre-reinforced plastic (CFRP) exist, to date no investigation exists which regards the correctness of the use of the terms recycling and remanufacturing. As such, this paper seeks to analyse the CFRP reuse industry’s attempt to recycle and remanufacture manufacturing waste CFRP and end-of-life (EOL) CFRP with an emphasis on the terminology used to describe these practices. Firstly, this paper presents a justification of the importance of using EOL terminology correctly; outlining the benefits and problems associated with using the correct and incorrect terminology. This paper finds that in the case of CFRP remanufacturing, terminology is being applied incorrectly and in the case of CFRP recycling, particular care should be taken when applying the term recycled to CFRP or stating that CFRP has been recycled. Further, this paper proposes new terminology (in keeping with EU directives) which could be adopted by industry and academia working in this area. This paper also finds that in the case of remanufacture, CFRP is incapable of being remanufactured.     

The impact of government subsidy and tax policy on the competitive decision-making of remanufacturing supply chains

In this paper, we consider a two-period competition model of a remanufacturing supply chain consisting of three members: a new product manufacturer, a recycler and a remanufacturer. The manufacturer supplies new products in the first period and the remanufacturer participates in the competition in the second period. We consider three scenarios in the second period: (1) there is no government subsidy in the competition; (2) there is only government subsidy in the competition; (3) there are both government subsidy and tax in the competition. First, we give the optimal decision-making of the manufacturer, the remanufacturer and the government in the three scenarios; second, we analyse changes in the decision-making of the manufacturer and remanufacturer in the three scenarios and compare their results. We analyse the effects of government subsidy and tax and their asymmetric use on manufacturers’ and remanufacturers’ decision-making variables and competitive performance. We also take consumer awareness of environmental protection into account and examine its impact on subjects’ decisions. Lastly, we operate a numerical example to show the results.     

The research of market structures for remanufactured products

The rapid development of technology has made it easier to distribute products directly, and many enterprises excel at executing a multi-channel strategy to distribute products. The introduction of direct channel adds a new competition dimension to the enterprises. This paper considers three market channel structures: R-Channel, D-Channel and H-Channel. In R-Channel, both new products and remanufactured products are sold through a retailer. In D-Channel, new products are sold through retailers and remanufactured products are sold directly to consumers. In H-Channel, new products are sold through retailers, while remanufactured products through dual channel. Using the game theory, we obtain and analyse the equilibrium prices, market demands and the profits gain under these three settings. At the same time, the influence of consumers’ willingness to pay on the environment performance is researched. Our results show that the manufacturer prefers H-Channel. By introducing the direct channel the manufacturer is always economically better off, but it is not for the retailer. The numerical simulation also confirms the theoretical analysis and shows that H-Channel has advantages of economic benefit and environmental performance. It is feasible for practical application.     

Internal cycle modeling and environmental assessment of multiple cycle consumer products

Dynamic annual flow models incorporating consumer discard and usage loss and featuring deterministic and stochastic end-of-cycle (EOC) return by the consumer are developed for reused or remanufactured products (multiple cycle products, MCPs), including fast and slow cycling, short and long-lived products. It is shown that internal flows (reuse and overall consumption) increase proportionally to the dimensionless internal cycle factor (ICF) which is related to environmental impact reduction factors. The combined reuse/recycle (or cycle) rate is shown capable for shortcut, albeit effective, monitoring of environmental performance in terms of waste production, virgin material extraction and manufacturing impacts of all MCPs, a task, which physical variables (lifetime, cycling frequency, mean or total number of return trips) and conventional rates, via which environmental policy has been officially implemented (e.g. recycling rate) cannot accomplish. The cycle rate is shown to be an increasing (hyperbolic) function of ICF. The impact of the stochastic EOC return characteristics on total reuse and consumption flows, as well as on eco-performance, is assessed: symmetric EOC return has a small, positive effect on performance compared to deterministic, while early shifted EOC return is more beneficial. In order to be efficient, environmental policy should set higher minimum reuse targets for higher trippage MCPs. The results may serve for monitoring, flow accounting and comparative eco-assessment of MCPs. They may be useful in identifying reachable and efficient reuse/recycle targets for consumer products and in planning return via appropriate labelling and digital coding for enhancing environmental performance, while satisfying consumer demand.     

Development pattern and enhancing system of automotive components remanufacturing industry in China

Along with the increasing number of automotive output and End-of-Life vehicles (ELVs) in China, resources shortage and environmental pollution are aggravating, so the tremendous need to reuse automotive components gives birth to the industry. The Chinese government becomes to realize that it is necessary to build a conservation-oriented and environment-friendly harmonious society. As the ultimate form of recycling, remanufacturing will be an effective method to promote the development of Chinese circular economy. The automotive remanufacturing industry in China is just at the preliminary stage, this paper presents some problems before remanufacturing, during remanufacturing and after remanufacturing, and then it points out several barriers, such as restrictive policies and regulations, consumer acceptance, scarcity of technologies, etc. Like many other developed countries, Chinese remanufacturing industry will also experience the primary stage, growth stage and developed stage. while the emphasis of resources input will not be the same. By analyzing the resources input characteristics at different development stages, three development patterns, such as the Government Incenting Pattern, Technology Driving Pattern and Market Leading Pattern, are put forward. At present, the cooperation of the government, industry, universities and research institutes, etc, will jointly construct the enhancing system of automotive components remanufacturing industry in China. Finally, it concludes with a summary and some suggestions in the field.     

Business frameworks for sustainable society: a case study on reuse industries in Japan

This paper presents a new perspective on the reuse businesses of independent reuse business companies (IRBCs) in Japan. A majority of previous studies on reuse and remanufacturing have focused on the businesses of original equipment manufacturers (OEMs). During the past twenty years, however, in Japan, IRBCs have grown rapidly, especially those that launched new types of secondhand shops. The author proposes that the reuse businesses of IRBCs can provide useful information for academics, OEMs, and policy makers. A key finding is the strategies developed by IRBCs to ensure the volume of used products collected and to stimulate demand for used products. This paper compares the features of IRBC reuse businesses with those of OEMs, and discussed the results and implications of an interview survey with select IRBCs.     

Impact of incorporating customer preference in sustainable remanufacturing of commercial returns

This paper investigates optimum production parameters for a reverse supply chain for manufacturing of primary products and remanufacturing of commercial returns (products returned by customers for refund or exchange). The market for the product consists of two categories, the primary and remanufactured products. The demands for these markets are independent and considered to be random variables following a normal distribution function. The approach presented in this work differs from many previously published works because the acceptability of products varies among customers. The interaction between the designed quality and variable customers’ preferences determines the likelihood of a product being returned. Two major decision variables targeted in this study are the production cycle time and the targeted quality for production of parts used in the product. Through an analytical formulation and numerical examples, a relationship between the total profit of the system and the two decision variables is developed and optimised. The analysis demonstrates that the total profit of the hybrid system could be increased significantly by targeting the optimum targeted (not necessarily the highest) values for quality of parts and the optimum cycle length. And this objective could be accomplished with significant gain with respect to sustainability and waste reduction.     

多生命周期制造初探

本文提出了多生命周期制造这一新的制造模式,多生命周期制造是面向转功能次制造的制造模式,在产品设计的过程中,就已经考虑了产品寿命结束后,在投人二次制造时,应具有的二次功能,使设计的产品具有两个甚至两个以上不同的生命周期。所谓的“转”,即转变功能,投入新使用领域;“次”是相对于第一次生产制造的第二次、第三次而言。本文还给出了这一制造模式的定义,初步分析了其与再制造、产品多生命周期工程的区别,并介绍了此制造模式的关键技术。最后,列出了部分该制造模式可进一步研究的方面,并对其将来的发展领域做了简单展望。