Pool evaporation: Experimental tests at medium-scale with gasoline

Pool evaporation is a major source of flammable vapour clouds. Predicting the evaporation rate of a liquid hydrocarbon pool is therefore a key issue of dispersion modelling for safety concerns. This paper presents small- and medium-scale experiments of pool evaporation carried out with liquid hydrocarbons (pentane, heptane), hydrocarbon “gasoline-like” mixtures and gasoline. Liquid mass loss was measured and the evaporation rate deduced with its evolution in time. Other observations are highlighted, regarding the evolution of liquid temperatures, mixture compositions, and scale effects like the influence of pool length on surface evaporation rate. Comparisons with well-known correlations are then shown. The authors finally suggest a new semi-empirical correlation with a set of parameters fitted on the performed experiments.     

A preliminary investigation into the physical and chemical properties of biomass ashes used as aggregate fillers for bituminous mixtures

Fly and bottom ashes are the main by-products arising from the combustion of solid biomass. Since the production of energy from this source is increasing, the processing and disposal of the resulting ashes has become an environmental and economic issue. Such ashes are of interest as a construction material because they are composed of very fine particles similar to fillers normally employed in bituminous and cementitious mixtures. This research investigates the potential use of ash from biomass as filler in bituminous mixtures. The morphological, physical and chemical characteristics of 21 different ashes and two traditional fillers (calcium carbonate and “recovered” plant filler) were evaluated and discussed. Leaching tests, performed in order to quantify the release of pollutants, revealed that five ashes do not comply with the Italian environmental re-use limits. Experimental results show a wide range of values for almost all the investigated properties and a low correlation with biomass type in terms of origin and chemical composition. Furthermore, sieving and milling processes were found to improve the properties of the raw material in terms of grading and sample porosity. The effectiveness of these treatments and the low content of organic matter and harmful fines suggest that most of the biomass ashes investigated may be regarded as potential replacements for natural filler in bituminous mixtures.     

Moderation of dust explosions

Inherent safety is a proactive approach to process safety in which hazards are removed or minimized so as to reduce risk without engineered (add-on) or procedural intervention. Four basic principles are available to attain an inherently safer design—minimization, substitution, moderation, and simplification. The subject of the current paper is the principle of moderation as it applies to the prevention and mitigation of dust explosions.

Moderation can be achieved by processing a material under less severe operating conditions or by processing the material in a less hazardous form. With respect to the latter approach, it may be possible to alter the composition of a dust by admixture of solid inertants, or to increase the dust particle size so as to decrease its reactivity. Additionally, avoidance of the formation of hybrid mixtures of explosible dusts and flammable gases is an application of moderation of the material hazard.

Several examples are given for each of the above three forms of moderation. The discussion on admixture of solid inertants includes examples from the following industrial applications: (i) refractory materials manufacturing, (ii) food processing, (iii) power generation, (iv) industrial recycling, and (v) foundry shell mold fabrication. The importance of particle size consideration is explained first from the perspective of engineering tools such as the Dow Fire & Explosion Index, and professional guidance on the definition of a dust and suitable particle sizes for explosibility testing. Industrial examples are then drawn from the following areas: (i) rubber recycling and textile manufacturing, (ii) industrial recycling, (iii) wood processing, (iv) dry additive handling (polyethylene facility), (v) polyethylene production, (vi) carbon block recycling, and (vii) coal mining. The concluding discussion on hybrid mixtures includes brief cases from the process safety literature.     

Flash point of biodiesel/glycerol/alcohol mixtures for safe processing and storage

Mixtures of biodiesel, glycerol, and ethanol/methanol are commonly processed and stored in biodiesel production. In this work, non-ideal models are used to calculate the Flash Points (FPs) of binary and ternary mixtures, using data available from different feedstocks. Despite the fact that biodiesel is considered safer than common diesel fuels, results show a synergistic effect of biodiesel/methanol and biodiesel/ethanol mixtures, resulting in a reduction of the flash point of mixtures to values lower than the ones of pure compounds. Most soluble ternary mixtures were found flammable, the only exception being mixtures with a relatively lower alcohol content (45% mol. ethanol or 42% methanol) at temperature lower than 303 K. Accidental increase in temperature can cause domino effect, due to the higher solubility and the formation of new flammable ternary mixtures.     

油页岩含氧干馏工艺流程爆炸极限分析

根据干馏工艺流程配入适量氧气,可以降低载热气体需要预热的温度,以实现低能耗、易于工业生产的特点,设计了一套新型的有氧干馏工艺流程。有氧干馏工艺因其过程中存在可燃性混合物,有发生爆炸事故的可能性,通过实验对所收集的不同温度下的干馏气体的成分与含量进行了分析,结合爆炸极限理论,对该有氧干馏工艺流程的不同温度、不同惰性气体含量条件下可燃气体爆炸极限进行了分析计算。结果表明,可燃气体的浓度在整个反应升温过程中始终没有进入爆炸危险区域,说明该实验装置不具备爆炸危险性;对干馏工艺流程中氧气的输入量的控制,可以防止该工艺流程的火灾爆炸的发生。     

Improving flammable mass estimation for vapor cloud explosion modeling in an offshore QRA

Presence of congestion and confinement in offshore modules due to limited availability of space make Vapor Cloud Explosions (VCEs) a significant contributor to risk. There are several methods available for quantifying the blast overpressure generated over distances and time. The approaches range from one-dimensional analysis using correlation models to 3-D analysis using Computational Fluid Dynamics (CFDs). The correlation models are easy to use and well-suited for assessing a number of credible VCE scenarios. However, the overpressure results predicted by correlation models depend on a good estimate of flammable mass. This paper proposes a method to improve the estimation of flammable mass. The UKOOA Ignition model developed by the Energy Institute London is used to estimate the flammable mass; and is modified to account for the effect of mitigation measures on release rate. A directional probability for wind is also added to the model. The proposed model takes into consideration the platform geometry and offshore conditions for each scenario, release location and direction, and wind direction. An offshore production platform with three deck levels is presented as an example case. The flammable mass is also computed using CFD and the results are compared to that of the proposed and the conventional methods. The results show that the flammable masses for selected scenarios are better estimated by the proposed method, being much lower than estimated by the conventional method, though larger than the CFD results. This paper presents an interim result of a project undertaken to improve QRA studies for VCE events.     

Chromium sorption on grape stalks encapsulated in calcium alginate beads

A novel sorbent based on 2% grape stalk wastes encapsulated in calcium alginate beads was investigated for the removal of Cr(VI) and Cr(III) from aqueous solutions. The sorbent proved to be efficient for chromium removal in both hexavalent and trivalent forms from aqueous solution at pH 3.0. In binary mixtures, the presence in solution of one of the forms enhances the sorption of the other which results in an increase of the amount of total chromium removed. This study suggests that the proposed sorbent can be used for the removal of chromium from wastewaters through a cost-effective and environmentally friendly process.     

基于BP神经网络的二元混合液体自燃温度预测

为了给工业界提供一种快速预测二元混合液体自燃温度的有效途径,将试验所测不同组分及配比的168个二元混合液体的自燃温度作为期望输出,将基于电性拓扑状态指数(ETSI)理论、引入混合ETSI概念而计算出的9种原子类型所对应的混合ETSI作为输入,采用三层BP神经网络技术建立了根据原子类型混合ETSI来预测混合液体自燃温度的BP神经网络模型,并应用改进的Garson算法进行多参数敏感性分析。经模型评价验证及稳定性分析,得到训练集的决定系数R2为0.965,平均绝对误差MAE为11.892 K,测试集的交叉验证系数Q2ext为0.923,平均绝对误差MAE为15.530 K,发现该模型的预测性能优于已有的多元非线性回归(MNR)模型,表明BP神经网络模型具有较好的拟合能力和预测能力,对烷、醇类混合体系自燃温度的预测精度最佳。     

Bioaccumulation and depuration of chromium in the selected organs and whole body tissues of freshwater fish Cirrhinus mrigala individually and in binary solutions with nickel

Contamination of aquatic ecosystems with heavy metals has been receiving increased worldwide attention due to their harmful e ects on human health and other organisms in the environment. Most of the studies dealing with toxic e ects of metals deal with single metal species, while the aquatic organisms are typically exposed to mixtures of metals. Hence, in order to provide data supporting the usefulness of freshwater fish as indicators of heavy metal pollution, it has been proposed in the present study to investigate the bioaccumulation and depuration of chromium in the selected organs of freshwater fingerlings Cirrhinus mrigala, individually and in binary solutions with nickel. The results show that the kidney is a target organ for chromium accumulation, which implies that it is also the “critical” organ for toxic symptoms. The results further show that accumulation of nickel in all the tissues of C. mrigala is higher than that of chromium. In addition, the metal accumulations of the binary mixtures of chromium and nickel are substantially higher than those of the individual metals, indicating synergistic interactions between the two metals. Theoretically the simplest explanation for an additive joint action of toxicants in a mixture is that they act in a qualitatively similar way. The observed data suggest that C. mrigala could be suitable monitoring organisms to study the bioavailability of water-bound metals in freshwater habitats.     

Fire and explosion hazards during filling/emptying of tanks

Loading and unloading operations produce 8% of all accidents which occur in process plants and in the transportation of hazardous materials. A survey of 738 accidents was performed, allowing the identification of the accident type distribution and of their cause. Some considerations on flammable mixtures are also presented, and the procedures to avoid these mixtures occurring when filling or emptying a tank are briefly discussed.