Recycling and reuse of waste from electricity distribution networks as reinforcement agents in polymeric composites

Of the waste generated from electricity distribution networks, wooden posts treated with chromated copper arsenate (CCA) and ceramic insulators make up the majority of the materials for which no effective recycling scheme has been developed. This study aims to recycle and reuse this waste as reinforcement elements in polymer composites and hybrid composites, promoting an ecologically and economically viable alternative for the disposal of this waste. The CCA wooden posts were cut, crushed and recycled via acid leaching using 0.2 and 0.4 N H₂SO₄ in triplicate at 70 °C and then washed and dried. The ceramic insulators were fragmented in a hydraulic press and separated by particle size using a vibrating sieve. The composites were mixed in a twin-screw extruder and injected into the test specimens, which were subjected to physical, mechanical, thermal and morphological characterization. The results indicate that the acid treatment most effective for removing heavy metals in the wood utilizes 0.4 N H₂SO₄. However, the composites made from wood treated with 0.2 N H₂SO₄ exhibited the highest mechanical properties of the composites, whereas the use of a ceramic insulator produces composites with better thermal stability and impact strength. This study is part of the research and development project of ANEEL (Agência Nacional de Energia Elétrica) and funded by CPFL (Companhia Paulista de Força e Luz).     

Experimental study on the competing effect of ceramic pellets on premixed methane-air flame propagation in a duct

It is urgent to explore effective suppression methods for gas fires and explosions to ensure the safe utilizations of combustible gases in industrial processes. In this work, experiments are performed to study the effect of spherical ceramic pellets on premixed methane-air flame propagation in a closed duct. High-speed schlieren photography and pressure transducers are used to record the flame propagation and pressure transient, respectively. Behaviors of the flame propagating through a section of the duct filled with ceramic pellets in mixtures at different equivalence ratios are scrutinized. Three different diameters of pellets are considered in the experiments. The result shows that the flame can be quenched in the case with a smaller pellet diameter (3 mm) for a wide range of equivalence ratios from fuel-lean to fuel-rich mixture. For larger pellet diameter (5 or 10 mm), flame extinction occurs in fuel-rich mixtures (e.g. Φ = 1.1, 1.2). For the cases of flame surviving through the pellets bed, the pellets show a significant influence on the flame structure and behavior. The flame propagation depends on the porosity and the mean void diameter of the porous media in the pellets bed. Small void diameter is beneficial to flame quenching, while large porosity can accelerate the flame propagation. The pressure dynamics evolution is closely related to the interaction of flame with the pellets, and it depends on whether the flame quenches in the pellets bed. Overall, d = 3 mm ceramic pellets display the best suppression effect on flame propagation and pressure buildup in this study. The results of this study are of great significance to guide the safety design of spherical suppression materials in engineering applications for process safety researchers and engineers.     

陶瓷填料上TiO_2薄膜光催化降解甲苯的研究

在陶瓷填料上负载了P25纳米TiO2,对薄膜的制备和甲苯蒸汽在薄膜上的光催化降解进行了研究。在制备过程中得出如下结论:通过增加浸渍-提拉的次数来提高甲苯降解率的方法是有限的,采用长时间的浸渍或者采用自制粘结剂作下涂层都能大幅度提高甲苯的降解率,甲苯的降解率随镀膜量的增加而增加;在光催化过程中得出如下结论:甲苯的降解率随着湿度的增加而增加,随着甲苯初始浓度的增加而减小;甲苯的降解所需要的光强是一定的,在一定的范围内,甲苯的降解率随着光强的增大而增大,但是超过这个范围的过大的光强并不能提高甲苯的降解率,对于相同的光强,254 nm紫外光的降解率远大于365 nm紫外光的降解率。     

Occupational exposure to natural radioactivity in a zircon sand milling plant

Raw zirconium sand is one of the substances (naturally occurring radioactive material, NORM) which is widely used in the ceramic industry. This sand contains varying concentrations of natural radionuclides: mostly U-238 but also Th-232 and U-235, together with their daughters, and therefore may need to be regulated by Directive 96/29/EURATOM. This paper describes the method used to perform the radiological study on a zircon sand milling plant and presents the results obtained. Internal and external doses were evaluated using radioactivity readings from sand, airborne dust, intermediate materials and end products. The results on total effective dose show the need for this type of industry to be carefully controlled, since values near to 1 mSv were obtained.     

Decomposition of paper wastes in presence of ceramics and cement raw material

Paper recycling is an environmental important activity that is carried out in all the countries, but during the recycling process a paper waste is produced. Generally these wastes are placed in landfill sites but it is possible to profit it as secondary fuel and raw material in manufacture furnaces.

In this work the combustion of the waste papers with cement and ceramic raw material has been studied with the objective to analyse the interaction of these substances with the emitted pollutants like PAHs and PCDD/Fs.

The results of the study show that the presence of inorganic material produces an increment in the lighter PAH emission but chlorinated compounds are not affected. The PCDD/F emission level found in the combustion of this waste is quite low compared with other wastes subjected to similar conditions.     

Plastic shaping of aqueous alumina suspensions with sucrose and maltodextrin additives

Traditional methods for the shape-forming of engineering ceramics entail plastic deformation of powder slurries containing hazardous organic liquids as suspending media. Replacing these organic with aqueous media requires the development of environmentally benign, water-soluble additives which serve as plasticizers and binders. Fundamental studies were performed with aqueous suspensions of colloidal-Al₂O₃ to evaluate the role of sucrose and maltodextrin on viscosity, sedimentation, and filtration characteristics, plastic flow behavior of filter cakes, and sinterability. Maltodextrin systems exhibited superior results, including filtration to high packing densities and clay-like plasticity with minimal cracking.Paper presented at the Bio/Environmentally Degradable Polymer Society—Third National Meeting, June 6–8, 1994, Boston, Massachusetts.Ames Laboratory is operated for the U.S. Department of Energy by Iowa State University under Contract W-7405-Eng-82.     

Exploitation of iron ore tailing for the development of ceramic tiles

India ranks as the sixth largest producer of iron ore in the world. The current practice of washing iron ore in India generates as high as 18 million tonnes of tailings per year. These tailings are stored in massive ponds and pose environmental hazards. Safe disposal or utilisation of these materials thus remains a challenging task for the iron ore industry in India. The present paper describes a new development in managing these tailings by converting them into value added products such as ceramic floor and wall tiles for building application. These tiles have high strength and hardness compared to conventional tiles and conform to most of the EN standards. Energy economy and lower production costs are some other benefits.     

Preparation and characteristics of high performance paper containing titanium dioxide photocatalyst supported on inorganic fiber matrix

A novel paper-based material containing titanium dioxide (TiO₂) photocatalyst was successfully prepared by a papermaking technique with the internal addition of inorganic fibers on which TiO₂ particles were supported. Photodegradation performance of acetaldehyde gas, an indoor pollutant, and the durability of the TiO₂-containing papers were investigated under UV irradiation. Ceramic fiber suspension and polydiallyldimethylammonium chloride as a cationic flocculant were mixed, followed by the addition of TiO₂ suspension and anionic polyacrylamide. Subsequently, the inorganic mixture was poured into a pulp suspension, and TiO₂ handsheets then prepared by a papermaking method. The tensile strength of TiO₂-containing paper without a ceramic carrier decreased by more than 30% after 240-h UV irradiation (2 mW/cm²), although the strength of the TiO₂ sheet with ceramic fibers remained reasonably stable. The efficiency of acetaldehyde decomposition by the TiO₂ paper containing an inorganic carrier was nearly equal to that of the carrier-free TiO₂ paper. Scanning electron microscopic observation suggested that most TiO₂ particles were predominantly supported on the inorganic fiber matrix, and were mostly out of contact with organic pulp fibers. The TiO₂ paper with an inorganic carrier demonstrated both excellent photocatalytic performance and durability, which before had been mutually incompatible for organic materials containing TiO₂ photocatalyst. The two-stage mixing procedure for TiO₂ sheet-making is promising for the simple manufacture of high performance paper with photocatalytic ability.     

棉印染废水处理回用技术研究

为将污水回用于生产,降低生产成本和减少环境污染,对棉印染废水进行清浊分流,将轻质废水作为处理对象采用生化-陶瓷膜过滤工艺对废水进行深度处理后回用,处理后水质满足印染回用水水质要求,其中COD、浊度和色度去除率分别达到85％,98％和95％。将处理后水全部回用于生产,对印染产品质量无影响。     

无机膜分离技术在水处理领域的应用研究

对无机膜分离技术在含油废水、生活污水及工业废水等水处理领域的研究现状、工程实例和应用前景进行综述,指出无机膜具有耐高温、耐腐蚀、耐污染、机械强度高等优异性能,在苛刻反应条件下的工业废水处理方面优势明显,尤其是陶瓷微滤和超滤膜在水处理领域的商品化应用已日渐成熟和稳定,并提出未来在无机膜应用领域的发展方向.