Redesign of a component based on ecodesign practices: environmental impact and cost reduction achievements

This paper focuses on ecodesign and its application in the footwear industry aiming to identify how the ecodesign can be applied to the redesign of a shoe component in order to minimize the environmental impact and simultaneously reduce costs of production and assembling. The factors that influence the use of ecodesign, the benefits and the difficulties were also investigated. A longitudinal case study was developed in a company that produces shoe stiffeners. The process of ecodesign implementation and the practices of ecodesign considered during the product redesign were analyzed. A cost reduction of about 10% was observed (in relation to the use of natural fibers and polymers in its composition-31% of biomass and 69% of fossil material). Toxic materials were completely eliminated and a reduction of energy consumption was also noticed (during the injection process). The main contributions of this study are: ecodesign constructs to be further researched the conjoint analysis of technological ability and market potential in a redesign project, and the requirements to gain managerial support for a redesign project.     

Improving the environmental performance of machine-tools: influence of technology and throughput on the electrical energy consumption of a press-brake

Machine-tools have been identified as one of the main energy-using products to be analyzed in an Ecodesign perspective, targeting the reduction of their environmental impact. Following this, machine-tool manufacturers are committed to anticipate eminent regulations and are looking for guidelines to improve their products on an effective and low-cost manner. This paper describes part of the energy consumption study followed in the frame of the Ecodesign of a commercial press-brake. All-hydraulic and all-electric commercially available systems, of different capacities and working in real production scenarios, have been included. From this study, a preliminary version of an LCI dataset for the bending process is proposed, structured in technology, machine capacity and usage mode categories, and using the bending cycle as the reference unit. The energy consumption per category was estimated based on a specific process energy model built as a function of the referred parameters. The contribution of the respective machine-tool structure to the environmental impact of the machining process is to be included, targeting the completion of such machining unit process dataset. The full LCA of an all-hydraulic system revealed the significant contribution of the machine-tool structure to the global life-cycle environmental impact of the machine (about 40%), while electricity during use phase contributes with about 46% to the total impact. This contradicts the general results published for other metal and non-metal forming processes, and is understood to be related with the discrete loading character of such forming processes here discussed.     

Alternative function fulfilment: incorporating environmental considerations into increased design space

The focal point of this paper is the relatively unknown concept of alternative function fulfilment (AFF), which is a design strategy that can be used to generate new ways of fulfilling a certain function and is referred to in the context of ecodesign. It can be considered an attractive environmental innovation strategy, provided that the increased design space is used to create more sustainable products and services.This paper explores the AFF concept and discusses the implications of adopting this concept. It thus focuses on how design and business processes may need to change to allow the radical shift towards AFF, in order to facilitate the envisaged significant environmental improvements.     

Reverse logistics in Malaysia: Investigating the effect of green product design and resource commitment

Reverse logistics and green product design are green supply chain management practices that are being implemented to demonstrate firm's commitment to environmental sustainability. The generation of waste from electrical and electronic equipments prompts the viability of product recovery to salvage invested material and energy. Selection of various reverse logistics product disposition options relies on products’ residual value and the accessibility of reusable content for re-entry in forward supply chain. This study explores the effect of green product design and resource commitment on reverse logistics product disposition by employing empirical analysis on 89 returned mail survey received from ISO14001 certified electrical and electronic manufacturing firms in Malaysia. The results indicated that design for disassembly is necessary to harvest valuable inventories from every product disposition options except of disposal whereas design for environment and commitment of resources have slight influence on repair and disposal activities. As the evidences show that green product design and reverse logistics product disposition are interrelated, firms ought to undertake environmentally proactive approaches to generate benefits from resources that are undeservingly discarded as landfill waste.