江苏省钢铁产业绿色低碳技术创新发展路径

钢铁产业作为国民经济的重要基础支柱性产业和高碳排放行业,其绿色低碳转型对实现碳达峰、碳中和目标具有十分重要的作用。在梳理国内外钢铁产业绿色低碳技术进展的基础上,阐述了江苏省钢铁产业绿色低碳技术发展的特点及实现“双碳”目标面临的挑战,提出了由能源结构优化、能效提升、钢化联产协同处置和低碳突破性创新等技术综合集成的绿色低碳技术创新体系发展路径。     

Steel slags in a landfill top cover – Experiences from a full-scale experiment

A full scale field study has been carried out in order to test and evaluate the use of slags from high-alloy steel production as the construction materials for a final cover of an old municipal landfill. Five test areas were built using different slag mixtures within the barrier layer (liner). The cover consisted of a foundation layer, a liner with a thickness of 0.7 m, a drainage layer of 0.3 m, a protection layer of 1.5 m and a vegetation layer of 0.25 m. The infiltration varied depending on the cover design used, mainly the liner recipe but also over time and was related to seasons and precipitation intensity. The test areas with liners composed of 50% electric arc furnace (EAF) slag and 50% cementitious ladle slag (LS) on a weight basis and with a proper consistence of the protection layer were found to meet the Swedish infiltration criteria of ?50 l (m² a)^?1 for final covers for landfills for non-hazardous waste: the cumulative infiltration rates to date were 44, 19 and 0.4 l (m² a)^?1 for A1, A4 and A5, respectively. Compared to the precipitation, the portion of leachate was always lower after the summer despite high precipitation from June to August. The main reason for this is evapotranspiration but also the fact that the time delay in the leachate formation following a precipitation event has a stronger effect during the shorter summer sampling periods than the long winter periods. Conventional techniques and equipment can be used but close cooperation between all involved partners is crucial in order to achieve the required performance of the cover. This includes planning, method and equipment testing and quality assurance.     

Evaluation of environmental feasibility of steel pipe sheet pile cutoff wall at coastal landfill sites

An evaluation method that can express the local leakage of leachate from joint sections in steel pipe sheet pile (SPSP) cutoff walls is discussed in this study. In particular, the evaluation of environmental feasibility (containment of leachates containing toxic substances) considering a three-dimensional arrangement and hydraulic conductivity distribution of the joint sections in the SPSP cutoff wall is compared with an evaluation that uses the equivalent hydraulic conductivity. This equivalent hydraulic conductivity assumes that the joint section and the steel pipe are integrated; therefore, the hydraulic conductivity is substituted with a uniform permeable layer. However, in an evaluation that employs the equivalent hydraulic conductivity, it is difficult to consider the local leakage of leachate containing toxic substances from the joint sections in the SPSP cutoff wall. It was established that evaluations of the environmental feasibility of SPSP cutoff walls with joint sections must take into account the local leakage of leachates containing toxic substances from the joint sections. Also, it was clarified that technologies that lower the hydraulic conductivities of joint sections in SPSP cutoff walls and also facilitate the use of sparser joint arrangements contribute significantly to increasing the environmental feasibility of SPSP cutoff walls at landfill sites.     

电力配电房在火灾下的有限元模拟分析

针对钢框架结构形式的电力配电房在基本荷载组合工况下构件承载能力的关键问题,运用ABAQUS有限元分析软件对模型进行空间静力分析,得出电力配电房在各种工况下的最不利荷载及其位置;针对电力配电房在火灾工况下构件耐火性能的关键问题,运用ABAQUS模拟分析其在火灾工况下的温度场分布和钢框架结构的承载能力和力学性能,并对这两类工况对比分析。研究结果表明:在基本荷载工况下,电力配电房在恒荷载与活荷载形成的组合效应下产生的沿X、Y、Z方向的剪力和弯矩最大,且其形成的竖向位移也最大;在火灾工况下,电力配电房最大应力位置与普通荷载工况大致相同,但最大位移位置不同;虽有局部钢材应力超限,但钢框架结构仍具备承载能力,设计人员可将应力超限的构件替换为屈服强度更高的钢材而非全部替换,既保证了整体结构的安全性,又达到节约材料降低造价的目的。     

国内外钢渣处理技术与综合利用技术的发展分析

介绍了国外钢渣综合利用概况,分析了我国钢渣处理技术与国外之间的差距.对存在的问题提出了建议.     

考虑纵横弯曲的空间杆系有限元计算

在普通刚架有限元计算模型的基础上,推导出了考虑空间纵横弯曲有限元的单元刚度矩阵和形函数,单元刚度矩阵和形函数考虑了轴力的影响.并以此编制了\"kjgj\"有限元软件,软件考虑了轴力引起的二阶效应.用平面和空间算例进行验证,单根杆件只剖分一个单元计算得到的精度可以达到商业软件剖分多个单元达到的精度.     

A process integration approach to industrial water conservation: a case study for a Chinese steel plant

A systematic approach to optimizing water network has traditionally been utilized to exam and plan water conservation in industrial processes. In the present case study, water-pinch technology was used to analyze and optimize the water network of a steel plant near China's Zhangjiakou city. A system design was developed and a limiting constraint (Cl(-) concentration) was identified based on investigations of water quality then the minimum freshwater and wastewater targets were determined without considering water losses. The analysis was then extended by calculating the additional input of freshwater required to balance the actual water losses. A nearest-neighbor algorithm (NNA) was used to distribute the freshwater and recycled water among each of the plant's operations. The results showed that with some reconstruction of the water network, the flow rates of freshwater and wastewater could be decreased by 57.5% and 81.9%, respectively.     

Life cycle energy impacts of automotive liftgate inner

This paper compares the life cycle energy use of a cast-aluminum, rear liftgate inner and a conventional, stamped steel liftgate inner used in a minivan. Using the best available aggregate life cycle inventory data and a simple spreadsheet-level analysis, energy comparisons were made at both the single-vehicle and vehicle-fleet levels. Since the product manufacture and use are distributed over long periods of time that, in a fleet, are not simple linear combinations of single product life cycles. Thus, it is all the products in use over a period of time, rather than a single product, that are more appropriate for the life cycle analysis. Using a set of consistent data, analyses also examine sensitivity to the level of analysis and the assumptions to determine the most favorable materials with respect to life cycle energy benefits.As expected, life cycle energy impacts of aluminum are lower than steel at a single-vehicle level – energy savings are determined to be 1.8 GJ/vehicle. Most energy savings occur at the vehicle operation phase due to improved fuel economy from lightweighting. The energy benefits are realized only very close to the average vehicle life of 14 years. With the incremental growth of the vehicle fleet, it takes longer – about 21 years – for aluminum to achieve life cycle equivalence with steel. The number of years aluminum needs to achieve equivalence with steel was found to be quite sensitive to aluminum manufacturing energy and fuel economy. As the steel industry races to compete with other materials for automotive lightweighting, a systems approach, instead of part-to-part comparison, is more appropriate in the determination of viability of aluminum substitution from an energy perspective.     

我国钢铁行业环境现状分析与对策研究

钢铁工业是我国国民经济的重要基础产业和实现新兴工业化的支柱产业,同时存在能源消耗和环境污染的一系列问题。通过对钢铁行业的能源消耗和环境保护的现状及特点进行总结,归纳了该行业突出存在的环境问题,提出相应的环境保护对策,并指导钢铁行业未来的发展;提出了提高生产装备水平、控制污染物排放总量和严格环评准入等方面的建议。     

深冲钢板塑性变形形为研究

单相塑性材料的强度和塑性基本上是分别研究讨论的。此文以低碳深冲钢板为例,从能量观点出发,讨论了强度和塑性的内在制约关系,唯象地提出了单相塑性材料塑性破坏的判据,并解释了几个实验现象。此文的研究有助于加深对深冲钢塑性变形形为的理解。