冷轧带钢在线磨辊辊面粗糙度的实验研究

对影响磨削辊面粗糙度的因素进行了系统分析和实验研究 ,得出了轧辊转速、砂轮速度、砂轮粒度、磨削液等因素对磨削辊面粗糙度影响的一般规律 ,利用回归分析的方法建立了粗糙度的数学模型     

粉碎研磨设备粉尘爆炸的预防

粉碎研磨设备火灾爆炸事故发生率较高。针对该过程的火险特点,防火对策应从防止粉尘沉积,消除粉尘源,防止摩擦、撞击、生热,消除静电危害,搞好工艺防火,惰性介质保护,设置防爆泄压装置,粉尘爆炸的抑制,火灾事故处理措施,加强消防安全教育诸方面加以考虑。     

助磨剂作用下粉煤灰微细化机械力-化学的分析

研究了助磨剂作用下粉煤灰韵微细化过程。结果表明，助磨剂在不同粉磨阶段的作用机理不同，在相同的粉磨时间下提高了粉磨细度，改善了物料的颗粒分布，改变了颗粒形貌，还改变了粉磨物料的微观结构，加剧了物料的晶格畸变、晶格缺陷及无定形化，加速了物料结构中化学键的破坏，尤其是加剧了粉煤灰中Si-O化学键的断裂，从而增加了物料的反应活性。     

磨床局部磨削高温的研究探讨

主要介绍了磨削时工件表面产生局部高温的主要原因,磨削高温对淬火工件表面质量的影响,以及在加工时为了避免局部高温应采取的一些必要措施。提出了预淬火工件表面局部高温的方法。     

铜陵市硫酸渣的综合利用

铜陵市的硫酸渣经过磁化焙烧—球磨—磁选,可以生产出含铁品位为64.13%、没有硫酸渣任何残余特征的优质铁精矿粉.     

Energy consumption model and energy efficiency evaluation for CNC continuous generating grinding machine tools

Abstract

Machine tool, which is the basis energy consumed device in manufacturing system, its energy consumption model and energy efficiency evaluation are the prerequisites for energy saving in manufacturing. Considering the multi-energy-sources features,analysed the mathematical model of a CNC continuous generating grinding machine tool from the view of energy constitute. The energy sources of a CNC continuous generating grinding machine tool are classified into gear grinding system, grinding wheel dressing system and auxiliary system. Based on the power balance equations of energy flow, the energy flow system of a CNC continuous generating grinding machine tool is established. And then the energy consumption mathematical model of a CNC continuous generating grinding machine tool is set up by combining the power balance equations with the operating features of three kinds of energy sources. The case study shows that the proposed energy consumption model can provide fundamental support for energy consumption forecasting, energy efficiency analysis and energy-saving optimisation during the machine tool operation process.     

脱硫石灰石粉生产线设计及应用

以姚孟电厂脱硫石灰石制粉工程为例,介绍了水泥粉磨技术在电厂脱硫剂制粉中的应用。运行结果表明,系统运行良好、效率高、能耗低,可作为电厂脱硫石灰石制粉的专门技术。     

Safety of stationary grinding machines – impact resistance of work zone enclosures

Guards on machine tools are intended to protect persons from being injured by parts ejected with high kinetic energy from the work zone of the machine. Stationary grinding machines are a typical example. Generally such machines are provided with abrasive product guards closely enveloping the grinding wheel. However, many machining tasks do not allow the use of abrasive product guards. In such cases, the work zone enclosure has to be dimensioned so that, in case of failure, grinding wheel fragments remain inside the machine’s working zone. To obtain data for the dimensioning of work zone enclosures on stationary grinding machines, which must be operated without an abrasive product guard, burst tests were conducted with vitrified grinding wheels. The studies show that, contrary to widely held opinion, narrower grinding wheels can be more critical concerning the impact resistance than wider wheels although their fragment energy is smaller.     

废聚苯乙烯泡沫塑料制备水泥助磨剂的研究

以废聚苯乙烯泡沫塑料为原料合成了聚苯乙烯磺酸钠,研究了其助磨性能及对水泥性能的影响。研究结果表明:聚苯乙烯磺酸钠(SPS)对水泥具有较好的助磨性能,显著降低80μm及45μm筛余量,有效改善颗粒分布;SPS可显著改善水泥各龄期强度,掺入0.04%的SPS试样的3 d、28 d抗压强度较空白样分别增加了19%和8%,优于三乙醇胺和三异丙醇胺;其对水泥净浆流动性的影响也更小。     

年产120万t水泥粉磨生产线节能降耗技术改造

针对原有高能耗、低产量的立窑水泥熟料生产线进行节能降耗改造,关闭立窑熟料生产工序,改生料粉磨工序为矿渣、炉渣粉磨工序,生产出不同强度规格的水泥,每年可消耗炉渣、矿渣、煤矸石等废渣29万t以上。另引进干法旋窑水泥熟料,采用2套并列的联合水泥粉磨系统,2套八嘴回转式包装机及装车系统建设成一条年产120万t水泥粉磨生产线,使水泥粉磨综合电耗≤32(kW.h)/t,年节水量达7.2万m3,达到节能降耗、优质多产的目的。