A new approach to predicting the maximum temperature in dry drilling based on a finite element model

A new analysis approach is developed to predict the temperature in dry drilling. The working rake angle and the working relief angle which the effect of feed is considered at an arbitrary point in the leading cutting edge of a twist drill are developed for the equivalent model. Then finite element models are developed to predict the drilling temperature based on the equivalent model. Commercial finite element codes Abaqus, Deform 2D and Third Wave Systems AdvantEdge have been used. In simulations, different chip separation models and material models are applied in the three codes. And the effect of the laws of drilling velocities and feed rates on the temperature are investigated by the finite element method. Predicted results of the maximum temperatures by three codes are compared with experiments, respectively. Results indicate that the drilling temperature results of simulations have good agreement to the experimental ones, and the errors are all less than 15%.